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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Baere, Dieter De
Vrije Universiteit Brussel
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (26/26 displayed)
- 2023Experimental evaluation of the metal powder particle flow on the melt pool during directed energy depositioncitations
- 2023Comparison and Analysis of Hyperspectral Temperature Data in Directed Energy Depositioncitations
- 2020Spatial distributed spectroscopic monitoring of melt pool and vapor plume during the laser metal deposition processcitations
- 2019Hyperspectral and Thermal Temperature Estimation During Laser Claddingcitations
- 2019Analytical Modeling of Embedded Load Sensing Using Liquid-Filled Capillaries Integrated by Metal Additive Manufacturingcitations
- 2019On the Influence of Capillary-Based Structural Health Monitoring on Fatigue Crack Initiation and Propagation in Straight Lugscitations
- 2018Fatigue performance of powder bed fused Ti-6Al-4V component with integrated chemically etched capillary for structural health monitoring application.citations
- 2018Effective Structural Health Monitoring through the Monitoring of Pressurized Capillaries in Additive Manufactured Materials
- 2017Effect of Surface Roughness on Fatigue Crack Initiation in Additive Manufactured components with Integrated Capillary for SHM Application
- 2017Proof of Concept of Integrated Load Measurement in 3D Printed Structurescitations
- 2017Model-based temperature feedback control of laser cladding using high-resolution hyperspectral imagingcitations
- 2017Fatigue Performance of Ti-6Al-4V Additively Manufactured Specimens with Integrated Capillaries of an Embedded Structural Health Monitoring Systemcitations
- 2016Hardware-in-the-loop control of additive manufacturing processes using temperature feedbackcitations
- 2016Fatigue of Ti6Al4V Structural Health Monitoring Systems Produced by Selective Laser Meltingcitations
- 2016Spectroscopic monitoring and melt pool temperature estimation during the laser metal deposition processcitations
- 2016Evaluation of the Diffuse Reflectivity Behaviour of the Melt Pool During the Laser Metal Deposition Process
- 2016Assessment of eSHM system combining different NDT methods
- 2016Temperature Feedback Control of Laser Cladding Using High Resolution Hyperspectral Imaging
- 2015Modeling of laser beam and powder flow interaction in laser cladding using ray-tracingcitations
- 2015Feasibility study on integrated structural health monitoring system produced by metal three-dimensional printingcitations
- 2015Hardware-in-the-loop control of additive manufacturing processes using temperature feedback
- 2015Acoustic emission monitoring of crack propagation in titanium samples
- 2015Spectroscopic monitoring and melt pool temperature estimation during the laser metal deposition process
- 2014A combination of Additive Manufacturing Technologies and Structural Health Monitoring systems as an intelligent structure
- 2014Modeling of laser beam and powder flow interaction in laser cladding using ray-tracing
- 2007Structural Health Monitoring of Slat Tracks using transient ultrasonic waves
Places of action
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document
Effective Structural Health Monitoring through the Monitoring of Pressurized Capillaries in Additive Manufactured Materials
Abstract
Additive Manufacturing is an emerging manufacturing technology, able to create three dimensional components in a layerwise manner. The freeform design liberty and the ability to integrate functions have paved the way for the creation of low-weight smart materials. Such materials have gained the interest of many industries and in particular aerospace, with the first AM components already flying around.However, the unrepeatable material behaviour and lack of proper process control still form major challenges to become widely adopted in aeronautical applications. The so-called eSHM system, a dedicated SHM strategy for AM components, is proposed to inspect the AM material for fatigue cracks. Capillaries are integrated during the production of the component. The capillaries are located in the zones where fatigue cracks are expected to grow. Initially being pressurized, the capillary pressure becomes very sensitive to leaks created by the fatigue cracks propagating through the capillary. A loss of capillary pressure indicates the presence of a fatigue crack. Current AM methods lack a proper surface finishing, but hybrid machines combining AM and conventional manufacturing technologies are emerging, capable of combining the freeform asset of AM with the proper surface finishing of conventional subtractive manufacturing. The current work therefore focuses on the capability of detecting fatigue cracks in AM material with straight, drilled capillaries with proper surface finishing. Fatigue tests will be conducted on four point bending fatigue tests and fatigue initiation location will be determined on basis of fracture analysis. The integrated eSHM system is capable of detecting all fatigue cracks and the presence of the integrated capillaries does not negatively affect the structural performance of the AM component.