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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Van Keulen, Fred
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Topics
Publications (15/15 displayed)
- 2022Simultaneous topology and deposition direction optimization for Wire and Arc Additive Manufacturingcitations
- 2019A mold insert case study on topology optimized design for additive manufacturing
- 2019Topology optimization of an injection mold insert with additive manufacturing constraints
- 2019Improving the manufacturability of metal AM parts
- 2016Optimizing front metallization patternscitations
- 2011Topology optimization of planar shape memory alloy thermal actuators using element connectivity parameterization
- 2008Modeling of shape memory alloy shells for design optimization
- 2008Sensitivity analysis of shape memory alloy shells
- 2007Gradient-based design optimization of shape memory alloy active catheters
- 2007Design optimization of shape memory alloy active structures using the R-phase transformation
- 2006Sensitivity Analysis and Optimization of a Shape Memory Alloy Gripper
- 2006Uncertainty-based Design Optimization of Shape Memory Alloy Microgripper using Combined Cycle-based Alternating Anti-optimization and Nested Parallel Computing
- 2006Sensitivity Analysis of Shape Memory Alloy Shells
- 2006Topology Optimization of Shape Memory Alloy Actuators using Element Connectivity Parametriztion
- 2005Analysis and Design Techniques for Shape Memory Alloy Microactuators for Space Applications
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document
A mold insert case study on topology optimized design for additive manufacturing
Abstract
The Additive Manufacturing (AM) of injection molding inserts has gained popularity during recent years primarily due to the reduced design-to-production time and form freedom offered by AM. In this paper, Topology Optimization (TO) is performed on a metallic mold insert which is to be produced by the Laser Powder Bed Fusion (LPBF) technique. First, a commercially available TO software is used, to minimize the mass of the component while ensuring adequate mechanical response under a prescribed loading condition. The commercial TO tool adopts geometry-based AM constraints and achieves a mass reduction of ~50 %. Furthermore, an in-house TO method has been developed which integrates a simplified AM process model within the standard TO algorithm for addressing the issue of local overheating during manufacturing. The two topology optimized designs are briefly compared, and the advantages of implementing manufacturing constraints into the TO algorithm are discussed.<br/>Introduction