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Danilova, Natalia
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article
Micro and macro characterisation of thermally stable diamond composites for tooling application
Abstract
Diamond composite materials have been used for many years in cutting tools for the mining, manufacturing and civil construction industries. The most commonly available commercial grades are the non-thermally stable polycrystalline varieties referred to as PCD in which the binder phase is cobalt. Thermally stable diamond composite (TSDC or TSP) offers a much wider temperature range over which it can safely and reliably be used with operational evidence showing it has good wear resistance in the 1300-1400°C range. TSDC has not been exploited within target industries as vigorously as PCD and the major cause for the slow uptake can be attributed to the highly variable quality of the products from the many manufacturers of this composite material. The results of many years of research into the physical, mechanical and chemical properties of TSDC material will be presented using a wide range of scientific and practical methods to assess both the micro and macro characteristics of TSDC produced by a number of manufacturers.