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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Mohanty, Sankhya
Technical University of Denmark
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (31/31 displayed)
- 2024Quantifying Intra-Tow Fiber Volume Fraction in GFRP::A Comparison of 3D Non-Destructive X-ray Computed Tomography and Destructive Optical Microscopy
- 2023Holistic computational design within additive manufacturing through topology optimization combined with multiphysics multi-scale materials and process modellingcitations
- 2022Increasing the productivity of selective laser sintering workflow by integrating cooling channels in the printing powder matrixcitations
- 2021Towards a digital twin of laser powder bed fusion with a focus on gas flow variablescitations
- 2020Resolving the effects of local convective heat transfer via adjustment of thermo-physical properties in pure heat conduction simulation of Laser Powder Bed Fusion (L-PBF)citations
- 2020Numerical investigation into the effect of different parameters on the geometrical precision in the laser-based powder bed fusion process Chaincitations
- 2020Numerical investigation into the effect of different parameters on the geometrical precision in the laser-based powder bed fusion process Chaincitations
- 2020Multi-metal additive manufacturing process chain for optical quality mold generationcitations
- 2020Laser polishing of additively manufactured Ti-6Al-4V: Microstructure evolution and material propertiescitations
- 2020Realistic design of laser powder bed fusion channelscitations
- 2020Microstructural modelling of above β-transus heat treatment of additively manufactured Ti-6Al-4V using cellular automatacitations
- 2020X-ray CT and image analysis methodology for local roughness characterization in cooling channels made by metal additive manufacturingcitations
- 2019Roughness Investigation of SLM Manufactured Conformal Cooling Channels Using X-ray Computed Tomography
- 2019Roughness Investigation of SLM Manufactured Conformal Cooling Channels Using X-ray Computed Tomography
- 2019Multi-material additive manufacturing of steels using laser powder bed fusion
- 2019A systematic investigation of the effects of process parameters on heat and fluid flow and metallurgical conditions during laser-based powder bed fusion of Ti6Al4V alloycitations
- 2019Build orientation effects on the roughness of SLM channels
- 2018Multiphysics modelling of manufacturing processes: A reviewcitations
- 2018Multiphysics modelling of manufacturing processes: A reviewcitations
- 2018Thermo-fluid-metallurgical modelling of laser-based powder bed fusion process
- 2018Modelling of the microstructural evolution of Ti6Al4V parts produced by selective laser melting during heat treatment
- 2018Thermo-fluid-metallurgical modelling of the selective laser melting process chaincitations
- 2018Numerical modelling and parametric study of grain morphology and resultant mechanical properties from selective laser melting process of Ti6Al4V
- 2018Defects investigation in additively manufactured steel products for injection moulding
- 2017Multi-objective optimization of cellular scanning strategy in selective laser meltingcitations
- 2017Laser additive manufacturing of multimaterial tool inserts: a simulation-based optimization studycitations
- 2016Improving accuracy of overhanging structures for selective laser melting through reliability characterization of single track formation on thick powder bedscitations
- 2016Reducing residual stresses and deformations in selective laser melting through multi-level multi-scale optimization of cellular scanning strategycitations
- 2015Cellular scanning strategy for selective laser melting: Generating reliable, optimized scanning paths and processing parameterscitations
- 2014Numerical Model based Reliability Estimation of Selective Laser Melting Processcitations
- 2013A finite volume alternate direction implicit approach to modeling selective laser melting
Places of action
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document
Roughness Investigation of SLM Manufactured Conformal Cooling Channels Using X-ray Computed Tomography
Abstract
Conformal cooling channels are becoming one of the next big steps in the fabrication of moulds and tools. Mass flow rate and heat transfer are affected by the surface roughness in the cooling channels. The freeform shape of conformal cooling channels makes it difficult to evaluate the internal roughness with respect to classic planar techniques. This work presents afitted-ellipse method to evaluate internal surface features of helical cooling channels. The investigated cooling channel was made from maraging steel 300 and manufactured with the selective laser melting process. X-ray computed tomography and image analysis were utilized in order to generate a freeform nominal surface by fitting ellipses to the reconstructedsurface. The nominal surface was compared to the reconstructed surface and resulted in a point cloud of deviation values. The deviation values were used as input for deviation plots, inner area and volume estimations together with estimations of classic area surface parameters, according to ISO 25178-2:2012. Results showed that the internal surface features were highly orientation dependent, with extreme roughness observed on the downward facing surface of the cooling channel. The arithmetical mean height and average maximum height of the total inner surface were estimated at S<sub>a</sub> = 13.7 μm and Sz20 = 251 μm, respectively. The mass distribution was positively skewed, the root mean square height was S<sub>q</sub> = 21.8 μm and the peaks observed on the surface were characterized as spiked. The obtained results suggested that the proposed method could evaluate the internal features of a helical cooling channel efficiently and qualitatively, while giving realistic quantitative estimations of the surface roughness characteristics.