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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Klingaa, Christopher Gottlieb
Danish Technological Institute
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (10/10 displayed)
- 2023Corrosion surface morphology-based methodology for fatigue assessment of offshore welded structurescitations
- 2022Evaluating the scalability of channels made by Binder Jetting and Laser Powder Bed Fusion using an X-ray CT and image analysis approach
- 2021Digital Twin of Additively Manufactured Components: Enabling Simulation-based Qualification
- 2021Towards a digital twin of laser powder bed fusion with a focus on gas flow variablescitations
- 2020Realistic design of laser powder bed fusion channelscitations
- 2020Characterization of channels made by laser powder bed fusion and binder jetting using X-ray CT and image analysiscitations
- 2020X-ray CT and image analysis methodology for local roughness characterization in cooling channels made by metal additive manufacturingcitations
- 2019Roughness Investigation of SLM Manufactured Conformal Cooling Channels Using X-ray Computed Tomography
- 2019Numerical Modelling of Heat Transfer using the 3D-ADI-DG Method - with Application for Pultrusion.
- 2019Build orientation effects on the roughness of SLM channels
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document
Roughness Investigation of SLM Manufactured Conformal Cooling Channels Using X-ray Computed Tomography
Abstract
Conformal cooling channels are becoming one of the next big steps in the fabrication of moulds and tools. Mass flow rate and heat transfer are affected by the surface roughness in the cooling channels. The freeform shape of conformal cooling channels makes it difficult to evaluate the internal roughness with respect to classic planar techniques. This work presents afitted-ellipse method to evaluate internal surface features of helical cooling channels. The investigated cooling channel was made from maraging steel 300 and manufactured with the selective laser melting process. X-ray computed tomography and image analysis were utilized in order to generate a freeform nominal surface by fitting ellipses to the reconstructedsurface. The nominal surface was compared to the reconstructed surface and resulted in a point cloud of deviation values. The deviation values were used as input for deviation plots, inner area and volume estimations together with estimations of classic area surface parameters, according to ISO 25178-2:2012. Results showed that the internal surface features were highly orientation dependent, with extreme roughness observed on the downward facing surface of the cooling channel. The arithmetical mean height and average maximum height of the total inner surface were estimated at S<sub>a</sub> = 13.7 μm and Sz20 = 251 μm, respectively. The mass distribution was positively skewed, the root mean square height was S<sub>q</sub> = 21.8 μm and the peaks observed on the surface were characterized as spiked. The obtained results suggested that the proposed method could evaluate the internal features of a helical cooling channel efficiently and qualitatively, while giving realistic quantitative estimations of the surface roughness characteristics.