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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Hofstätter, Thomas
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Topics
Publications (15/15 displayed)
- 2018Thermal behaviour of additively manufactured injection moulding inserts
- 2018Flow Characteristics of a Thermoset Fiber Composite Photopolymer Resin in a Vat Polymerization Additive Manufacturing Processcitations
- 2018Evolution of Additively Manufactured Injection Molding Inserts Investigated by Thermal Simulationscitations
- 2018Internal Fiber Structure of a High-Performing, Additively Manufactured Injection Molding Insertcitations
- 2017Rheology of high melt strength polypropylene for additive manufacturingcitations
- 2017Performance Simulation and Verification of Vat Photopolymerization Based, Additively Manufactured Injection Molding Inserts with Micro-Featurescitations
- 2017Performance Simulation and Verification of Vat Photopolymerization Based, Additively Manufactured Injection Molding Inserts with Micro-Featurescitations
- 2017Integration of Fiber-Reinforced Polymers in a Life Cycle Assessment of Injection Molding Process Chains with Additive Manufacturingcitations
- 2017Life Cycle Assessment of Fiber-Reinforced Additive Manufacturing for Injection Molding Insert Production
- 2017Dimensional accuracy of Acrylonitrile Butadiene Styrene injection molded parts produced in a pilot produc
- 2017Applications of Fiber-Reinforced Polymers in Additive Manufacturingcitations
- 2016Rheology of High-Melt-Strength Polypropylene for Additive Manufacturing
- 2016Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling
- 2016Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling
- 2016Comparison of conventional Injection Mould Inserts to Additively Manufactured Inserts using Life Cycle Assessment
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document
Thermal behaviour of additively manufactured injection moulding inserts
Abstract
Injection moulding using inserts from vat polymerization, an additive manufacturing technology, has been investigated for pilot production and rapid prototyping purposes throughout the past years. Experiments have used a standard mould is equipped with additively manufactured inserts in a rectangular shape of (20 x 20 x 2.7) mm<sup>3 </sup>produced with vat photo polymerisation. While the lifetime compared to conventional materials such as brass, steel, and aluminium, is reduced, the prototyping and design phase can be shortened significantly by using flexible and cost-effective additive manufacturing technologies. While crack propagation has been significantly reduced, further developments become possible, such as multi-scale injection moulding inserts with dimensions of (80 x 60 x 10) mm<sup>3</sup> where an insert with larger outside dimensions and micro features on the surface is used during the manufacturing process.<br/>Higher manufacturing volume still exceed the capability of additively manufactured inserts, which are overruled by the stronger performance of less-flexible but stronger materials. This contribution discusses the heat transportation within the inserts made from a thermoset material, brass, steel, and ceramic material. It therefore elaborates on the possibilities of injection moulding as well as the thermal challenges connected with the use of polymer inserts. They are an essential part for further calibrations of the injection moulding process.