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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Fitzpatrick, Stephen
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Publications (14/14 displayed)
- 2023In-process non-destructive evaluation of metal additive manufactured components at build using ultrasound and eddy-current approachescitations
- 2023In-process non-destructive evaluation of metal additive manufactured components at build using ultrasound and eddy-current approachescitations
- 2022Collaborative robotic wire + arc additive manufacture and sensor-enabled in-process ultrasonic non-destructive evaluationcitations
- 2022Automated multi-modal in-process non-destructive evaluation of wire + arc additive manufacturing
- 2022In-process non-destructive evaluation of wire + arc additive manufacture components using ultrasound high-temperature dry-coupled roller-probe
- 2022Collaborative robotic Wire + Arc Additive Manufacture and sensor-enabled in-process ultrasonic Non-Destructive Evaluationcitations
- 2019Remanufacture of hot forging tools and dies using laser metal deposition with powder and a hard-facing alloy Stellite 21®citations
- 2018Remanufacture of hot forging tools and dies using Laser Metal Deposition with powder and a hard-facing alloy Stellite 21®citations
- 2018Remanufacture of hot forging tools and dies using Laser Metal Deposition with powder and a hard-facing alloy Stellite 21®citations
- 2017A full factorial numerical investigation and validation of precision end milling process for hardened tool steel
- 2016Investigating relationships between laser metal deposition deployment conditions and material microstructural evolution
- 2016Remanufacturing H13 steel moulds and dies using laser metal deposition
- 2016Wear behaviour of laser cladded Ni-based WC composite coating for Inconel hot extrusion
- 2012Correcting for a Density Distribution: Particle Size Analysis of Core-Shell Nanocomposite Particles Using Disk Centrifuge Photosedimentometrycitations
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document
A full factorial numerical investigation and validation of precision end milling process for hardened tool steel
Abstract
Tool steel materials have poor machinability, as the high hardness of the material will cause high cutting forces, premature failure of the cutting tools, and is also associated with machining induced tensile stresses within the work piece. Due to high experimental costs, there is no recent research on end milling tool steel, using full factorial experimental or numerical design. A 3D FE-model of a precision end milling process with a two flute ball nose cutter were established in this paper. The FE-Model used a subroutine to model hardening realised through the Johnson-Cook model, additionally were a material removal criteria developed and implemented. Through full factorial numerical simulations the influence of cutting parameters on cutting force of H13 tool steel was studied. Depth of cut was found to be the most influential machining parameter on cutting forces followed by feed rate and surface speed. Four milling experiments were carried out to validate the simulation results. It was found that the simulation and the experiments had a good agreement on the cutting forces. The validated FEA model can be used for further studies on residual stress or temperatures and to optimise the cutting process.