693.932 PEOPLE
| People | Locations | Statistics |
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| Naji, M. |
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| Motta, Antonella |
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| Aletan, Dirar |
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| Mohamed, Tarek |
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| Ertürk, Emre |
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| Taccardi, Nicola |
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| Kononenko, Denys |
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| Petrov, R. H. | Madrid |
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| Alshaaer, Mazen | Brussels |
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| Bih, L. |
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| Casati, R. |
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| Muller, Hermance |
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| Kočí, Jan | Prague |
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| Šuljagić, Marija |
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| Kalteremidou, Kalliopi-Artemi | Brussels |
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| Azam, Siraj |
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| Ospanova, Alyiya |
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| Ali, M. A. |
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| Ollier, Nadège |
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| Azevedo, Nuno Monteiro |
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| Landes, Michael |
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| Rignanese, Gian-Marco |
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Pedersen, David Bue
Technical University of Denmark
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (81/81 displayed)
- 2024Performance evaluation of polymer-filled metal fused filament fabrication tooling for profile extrusioncitations
- 2024Applying systems engineering principles to develop an open source laser based metal powder bed fusion systemcitations
- 2024Integration of soft tooling by additive manufacturing in polymer profile extrusion process chain
- 2024Optimizing TPU performance: The role of mold temperature on injection molding of TPUcitations
- 2023Experimental testing and characterization of additively manufactured CF-PEEK dies for complex profile in polymer profile extrusion
- 2023Preliminary geometric tests of an open-source metal laser powder bed fusion system
- 2023Simple sensor manufacturing by Laser Powder Bed Fusion of conductive polymer blends
- 2023Effect of heat treatment processes on the microstructure and mechanical properties of spray-formed 440C martensitic stainless steelcitations
- 2023Surface Roughness and Grain Size Variation When 3D Printing Polyamide 11 Parts Using Selective Laser Sinteringcitations
- 2023The effect of layer height and post-curing temperature on the shape memory properties of smart polymers in vat photopolymerizationcitations
- 2023Flow simulation and experimental validation of polymer extrusion using additively manufactured carbon fiber reinforced PEEK dies
- 2023Additive manufacturing in polymer extrusion tooling: experimental testing and surface characterization
- 2023Influence of surface roughness parameters of additively manufactured die on the extrudates in polymer extrusion
- 2023Experimental Analysis and Spatial Component Impact of the Inert Cross Flow in Open-Architecture Laser Powder Bed Fusioncitations
- 2022Additive Manufacturing of High-Resolution PZT Components: Slurry development, Characterization, Design, and Fabrication
- 2022Evaluating the scalability of channels made by Binder Jetting and Laser Powder Bed Fusion using an X-ray CT and image analysis approach
- 2022Numerical Predictions of Bottom Layer Stability in Material Extrusion Additive Manufacturingcitations
- 2022Modelling and Validation of Selective Laser Sintering of PA12
- 2022Chamber Heat Calibration by Emissivity Measurements in an Open Source SLS System
- 2022Powder manufacturing for powder metallurgy
- 2022Effective polishing of inner surfaces of additive manufactured inserts for polymer extrusion using Plasma Electrolytic Polishing
- 2022Powder-based additive manufacturing of high-nitrogen stainless steels and austenitic nickel alloys
- 2022Powder-based additive manufacturing of high-nitrogen stainless steels and austenitic nickel alloys
- 2022A Numerical Investigation of the Inter-Layer Bond and Surface Roughness during the Yield Stress Buildup in Wet-On-Wet Material Extrusion Additive Manufacturing
- 2022Process optimisation of PA11 in fiber-laser powder-bed fusion through loading of an optical absorber
- 2021Densification, microstructure, and mechanical properties of heat-treated MAR-M247 fabricated by Binder Jettingcitations
- 2021Stability and deformations of deposited layers in material extrusion additive manufacturingcitations
- 2021Interface engineering of functionally graded steel-steel composites by laser powder bed fusioncitations
- 2021In-situ interstitial alloying during laser powder bed fusion of AISI 316 for superior corrosion resistancecitations
- 2021In-situ interstitial alloying during laser powder bed fusion of AISI 316 for superior corrosion resistancecitations
- 2021Additive manufacturing of soft tools – Application of carbon fiber filled PEEK to polymer extrusion dies production
- 2021On the role of the powder stream on the heat and fluid flow conditions during Directed Energy Deposition of maraging steel - Multiphysics modelling and experimental validationcitations
- 2021Enabling micro injection moulding using a soft tooling process chain with inserts made of mortar materialcitations
- 2021Additive Manufacturing of Functional Metalscitations
- 2021A fundamental investigation of thermo-capillarity in laser powder bed fusion of metals and alloyscitations
- 2021Rheological characterization of 3D printable geopolymerscitations
- 2020Dimensional Evaluation of Additive Manufactured Polymer Extrusion Dies Produced by Continuous Liquid Interface Production
- 2020Influence of Fibers on the Flow Through the Hot-End in Material Extrusion Additive Manufacturingcitations
- 2020Influence of Fibers on the Flow Through the Hot-End in Material Extrusion Additive Manufacturingcitations
- 2020Implications of lattice structures on economics and productivity of metal powder bed fusioncitations
- 2020Towards the integration of additively manufactured photopolymer dies in the polymer profile extrusion process chaincitations
- 2020On the implementation of metal additive manufacturing in the tooling process chain for polymer profile extrusioncitations
- 2020Mechanical properties of additively manufactured die with numerical analysis in extrusion processcitations
- 2020Characterization of channels made by laser powder bed fusion and binder jetting using X-ray CT and image analysiscitations
- 2020Microstructure Control in 3D Printing with Digital Light Processingcitations
- 2019Strain gauge filament for extrusion based additive manufacturing
- 2019Influence of atmosphere on microstructure and nitrogen content in AISI 316L fabricated by laser‐based powder bed fusion
- 2019Influence of atmosphere on microstructure and nitrogen content in AISI 316L fabricated by laser‐based powder bed fusion
- 20193d Printed Mold for Powder Injection Molding Process
- 20193d Printed Mold for Powder Injection Molding Process
- 2019Value chain and production cost optimization by integrating additive manufacturing in injection molding process chaincitations
- 2019A method for identification and quantification of thermal lensing in powder bed fusion
- 2019Multi-material additive manufacturing of steels using laser powder bed fusion
- 2018Thermal behaviour of additively manufactured injection moulding inserts
- 2018A Soft Tooling Process Chain for Injection Molding of a 3D Component with Micro Pillarscitations
- 2018Numerical prediction of the porosity of parts fabricated with fused deposition modeling
- 2018A 5D DoF Parallel Kinematic Controler For Big Area Additive Manufacturing
- 2018Numerical Modeling of the Material Deposition and Contouring Precision in Fused Deposition Modeling
- 2018Flow Characteristics of a Thermoset Fiber Composite Photopolymer Resin in a Vat Polymerization Additive Manufacturing Processcitations
- 2018A Beam Modulator and Galvanometer Controller for Metal Powder Bed Fusion
- 2018A Beam Modulator and Galvanometer Controller for Metal Powder Bed Fusion
- 2018Numerical Study of the Impact of Shear Thinning Behaviour on the Strand Deposition Flow in the Extrusion-Based Additive Manufacturing
- 2018Evolution of Additively Manufactured Injection Molding Inserts Investigated by Thermal Simulationscitations
- 2018Internal Fiber Structure of a High-Performing, Additively Manufactured Injection Molding Insertcitations
- 2017Rheology of high melt strength polypropylene for additive manufacturingcitations
- 2017Performance Simulation and Verification of Vat Photopolymerization Based, Additively Manufactured Injection Molding Inserts with Micro-Featurescitations
- 2017Performance Simulation and Verification of Vat Photopolymerization Based, Additively Manufactured Injection Molding Inserts with Micro-Featurescitations
- 2017Integration of Fiber-Reinforced Polymers in a Life Cycle Assessment of Injection Molding Process Chains with Additive Manufacturingcitations
- 2017Life Cycle Assessment of Fiber-Reinforced Additive Manufacturing for Injection Molding Insert Production
- 2017Dimensional accuracy of Acrylonitrile Butadiene Styrene injection molded parts produced in a pilot produc
- 2017Considerations on the Construction of a Powder Bed Fusion Platform for Additive Manufacturingcitations
- 2017Applications of Fiber-Reinforced Polymers in Additive Manufacturingcitations
- 2017Biological features produced by additive manufacturing processes using vat photopolymerization method
- 2017Biological features produced by additive manufacturing processes using vat photopolymerization method
- 2016Rheology of High-Melt-Strength Polypropylene for Additive Manufacturing
- 2016Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling
- 2016Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling
- 2016Comparison of conventional Injection Mould Inserts to Additively Manufactured Inserts using Life Cycle Assessment
- 2014Development of a Parafin Wax deposition Unit for Fused Deposition Modelling (FDM)
- 2013In-process 3D geometry reconstruction of objects produced by direct light projectioncitations
- 2010In-line monitoring and reverse 3D model reconstruction in additive manufacturing
Places of action
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conferencepaper
Additive manufacturing in polymer extrusion tooling: experimental testing and surface characterization
Abstract
The die design process in polymer extrusion requires multiple iterations to enable the mass production of complex cross-sectional products. Polymer-based additive manufacturing (AM) or soft tooling offers an economical solution for small batches and highly customized items. However, soft tooling faces limitations due to the degradation of polymer material properties under continuous exposure to high temperatures and pressure. This study explores the experimental capabilities of additively manufactured Carbon Fibre (CF) Polyether-Ether-Ketone (PEEK) dies using the Fused Filament Fabrication (FFF) process. The experimental testing involved a single screw extruder and wet calibration setup with three different screw speed levels. Acrylonitrile butadiene styrene (ABS) and Polypropylene (PP) were used as the extruded materials. The die profile has restrictions and variable thickness, which is subjective to imbalanced melt flow. The results indicate that CF-PEEK AM die withstood the demanding process conditions of polymer extrusion. However, challenges were encountered during the experimental testing, including leaking in the die adapter and lower screw speed setting due to imbalanced melt flow. The study analyzed the surface topography of the extrudates using a 3D confocal microscope. The surface roughness parameters of PP and ABS are measured by the arithmetical mean height (Sa) with an average and standard deviation of 2.0±0.4 μm and 2.1±0.6 μm, respectively.