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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Zedan, Yasser
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (12/12 displayed)
- 2022Effect of heat treatments on microstructural and mechanical characteristics of dissimilar friction stir welded 2198/2024 aluminum alloyscitations
- 2022Effect of heat treatments on microstructural and mechanical characteristics of dissimilar friction stir welded 2198/2024 aluminum alloyscitations
- 2022Effect of Intermetallics and Drill Materials on the Machinability of Al-Si Cast Alloyscitations
- 2021Applications of Rare Earth Metals in Al-Si Cast Alloyscitations
- 2021Effect of heat treatments on microstructural and mechanical characteristics of dissimilar friction stir welded 2198/2024 aluminum alloyscitations
- 2021A Review Study on the Main Sources of Porosity in Al-Si Cast Alloyscitations
- 2019Analysis of AA2XXX/AA7XXX friction stir weldscitations
- 2019Analysis of AA2XXX/AA7XXX friction stir weldscitations
- 2018Effect of tool geometry and welding speed on mechanical properties of dissimilar AA2198–AA2024 FSWed jointcitations
- 2018Effect of tool geometry and welding speed on mechanical properties of dissimilar AA2198–AA2024 FSWed jointcitations
- 2016The Influence of Tool Geometry on Mechanical Properties of Friction Stir Welded AA-2024 and AA-2198 Joints
- 2016Friction stir welding of AA2024 and AA2198 Aluminum alloys: effect of tool geometry and process parameters
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document
The Influence of Tool Geometry on Mechanical Properties of Friction Stir Welded AA-2024 and AA-2198 Joints
Abstract
The tool geometry in friction stir welding (FSW) is a critical parameter to produce reliable and consistent joints, especially when it comes to joining dissimilar alloys with different mechanical and thermal properties. The aim of the present work is to investigate the effect of FSW tool design on the mechanical characteristic of as-welded AA2198(T3)-AA2024(T3) joints. Three shoulder profiles (flat, spiral, and fan) and five different pin profiles (tapered cylindrical, straight cylindrical, threaded cylindrical, cone and square) were tested. A visual inspection and metallographic characterization were conducted to evaluate the sound state of the joint. Tensile tests and scanning electron microscopy combined with energy-dispersive X-ray spectroscopy were used to assess the mechanical properties of the different joints in regard to fractographic analyses and local chemical composition. Significant flash was produced for flat shoulder configurations. FSW tools with fan or with spiral shoulders prevent the formation of the flash defect. Lack of penetration (LOP) and kissing bond defects were avoided by tapering the tip of the pin with a diameter greater than or equal to the plate thickness. The tapered cylindrical pin with a fan shoulder was the optimal tool design configuration for mechanical properties.