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Lu, Liming
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Publications (8/8 displayed)
- 2021Characterisation of SFCA phases in iron ore sinter by combined optical microscopy and electron probe microanalysis (EPMA)
- 2021Positive Influence of WHIMS Concentrate on the Sintering Performance of Roy Hill Fines
- 2018Importance of textural information in mathematical modelling of iron ore fines sintering performancecitations
- 2015Automated optical image analysis of natural and sintered iron orecitations
- 2015Utilization of biomass as an alternative fuel in ironmakingcitations
- 2014Effect of sintering conditions on the formation of mineral phases during iron ore sintering with New Zealand ironsand
- 2014Current status and future direction of low-emission Integrated Steelmaking Processcitations
- 2013Substitution of charcoal for coke breeze in iron ore sinteringcitations
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document
Characterisation of SFCA phases in iron ore sinter by combined optical microscopy and electron probe microanalysis (EPMA)
Abstract
Iron ore sinter mineralogy and its associated macro-/micro – structure has a strong impact on sinter quality. At a macroscopic scale, sinter ideally consists of a strong, porous matrix which bonds relict ore nuclei together. Microscopically, the sinter matrix (solidified from the melt part of the initial sinter mix) generally consists of complex calcium ferrites known as SFCA, secondary magnetite and hematite grains (precipitated from the primary sinter melt), glass and silicates. Depending on the conditions under which the sinter structure is formed, two major forms of SFCA with different morphologies are generally recognised, ie fine micro-platy SFCA (usually termed SFCA-I) and coarse columnar/prismatic SFCA. Detailed optical microscope observations of several pot grate and compact sinter samples revealed the presence of a variety of fine, coarse and dense forms of both types of SFCA. The controlled cooling tests revealed that cooling rate has an impact on the form and size of SFCA crystals. In this work, EPMA analysis of SFCA compositions from a variety of pot grate and compact sinter samples are presented. Results show that the SFCA types exhibit a broad range of complex compositions within the system Fe2O3/CaO/SiO2/Al2O3/MgO/TiO2/MnO2. Although SFCA-I and SFCA are known to be crystallographically distinct and with different, well-defined ranges in composition, there was considerable overlap in compositions of the experimental sinter samples. The development of SFCA textures depend on several parameters including the local chemistry and conditions including the maximum temperature attained and the cooling rate, within the sinter bed, thereby suggesting that SFCA identification based on morphology alone may be erroneous.