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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Giasin, Khaled
University of Portsmouth
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (48/48 displayed)
- 2024Impact characteristics of S2-glass fibre/FM94-epoxy composites under high and cryogenic temperatures: experimental and numerical investigationcitations
- 2024Impact characteristics of S2-glass fibre/FM94-epoxy composites under high and cryogenic temperaturescitations
- 2023Review of improvement of machinability and surface integrity in machining on aluminum alloys
- 2023Experimental Assessment of Hole Quality and Tool Condition in the Machining of an Aerospace Alloycitations
- 2023Influence of selective laser melting process parameters on the surface integrity of difficult-to-cut alloys: comprehensive review and future prospects
- 2023Right-first-time manufacture of sustainable composite laminates using statistical and machine learning modelling
- 2022Machining GLARE fibre metal laminates: a comparative study on drilling effect between conventional and ultrasonic-assisted drillingcitations
- 2022Three-Dimensional Finite Element Modeling of Drilling-Induced Damage in S2/FM94 Glass-Fiber-Reinforced Polymers (GFRPs).citations
- 2022Assessment of Hole Quality, Thermal Analysis, and Chip Formation during Dry Drilling Process of Gray Cast Iron ASTM A48citations
- 2022Multi-Response Optimization of Al2O3 Nanopowder-Mixed Wire Electrical Discharge Machining Process Parameters of Nitinol Shape Memory Alloycitations
- 2022Machining of Carbon Steel under Aqueous Environment: Investigations into Some Performance Measurescitations
- 2022Effect of fibre orientation on impact damage resistance of S2/FM94 glass fibre composites for aerospace applications: an experimental evaluation and numerical validationcitations
- 2022Machining GLARE fibre metal laminatescitations
- 2022Investigation into the fatigue properties of flax fibre epoxy composites and hybrid composites based on flax and glass fibrescitations
- 2021Effect of cryogenic grinding on fatigue life of additively manufactured maraging steelcitations
- 2021Effect of seawater ageing on fracture toughness of stitched glass fiber/epoxy laminates for marine applicationscitations
- 2021Corrosion behaviour of high-strength Al 7005 alloy and its composites reinforced with industrial waste-based fly ash and glass fibre: comparison of stir cast and extrusion conditionscitations
- 2021Managing risks in the improved model of rolling mill loading: a case studycitations
- 2021Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr-1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires.citations
- 2021Electrodeposition based preparation of Zn–Ni alloy and Zn–Ni–WC nano-composite coatings for corrosion-resistant applicationscitations
- 2021Evaluation of the Surface Defects and Dimensional Tolerances in Multi-Hole Drilling of AA5083, AA6061, and AA2024citations
- 2021Towards analysis and optimization for contact zone temperature changes and specific wear rate of metal matrix composite materials produced from recycled wastecitations
- 2021The effect of TiN-, TiCN-, TiAlN-, and TiSiN coated tools on the surface defects and geometric tolerances of holes in multi-spindle drilling of Al2024 alloycitations
- 2021Experimental investigation of selective laser melting parameters for higher surface quality and microhardness propertiescitations
- 2021Analysis of Microstructure and Mechanical Properties of Bismuth-Doped SAC305 Lead-Free Solder Alloy at High Temperaturecitations
- 2021Image processing of Mg-Al-Sn alloy microstructures for determining phase ratios and grain size and correction with manual measurementcitations
- 2021Investigation into the fatigue properties of flax fibre vinyl-ester composites and hybrid composites based on flax and glass fibres
- 2021The effect of Zn and Zn–WO3 composites nano-coatings deposition on hardness and corrosion resistance in steel substratecitations
- 2021Establishing the relationship between cutting speed and output parameters in belt grinding on steels, aluminum and nickel alloys: development of recommendationscitations
- 2021Optimization study on surface roughness and tribological behavior of recycled cast iron reinforced bronze MMCs produced by hot pressingcitations
- 2021Surface roughness evaluation in thin EN AW-6086-T6 alloy plates after face milling process with different strategiescitations
- 2021Effect of fibre orientation on impact damage resistance of S2/FM94 glass fibre composites for aerospace applications: an experimental evaluation and numerical validationcitations
- 2021Optimization of Activated Tungsten Inert Gas welding process parameters using heat transfer search algorithm: with experimental validation using case studiescitations
- 2021Measurement of micro burr and slot widths through image processing: comparison of manual and automated measurements in micro-millingcitations
- 2021Tribological aspects, optimization and analysis of Cu-B-CrC composites fabricated by powder metallurgycitations
- 2021Relationship between pressure and output parameters in belt grinding of steels and nickel alloycitations
- 2021Elucidating the effect of step cooling heat treatment on the properties of 2.25 Cr–1.0 Mo steel welded with a combination of GMAW techniques incorporating metal-cored wirescitations
- 2020A review of indirect tool condition monitoring systems and decision-making methods in turning: critical analysis and trendscitations
- 2019Effect of machining parameters and cutting tool coating on hole quality in dry drilling of fibre metal laminatescitations
- 2018The effect of drilling parameters, cooling technology and fibre orientation on hole perpendicularity error in fibre metal laminatescitations
- 2017An investigation of burrs, chip formation, hole size, circularity and delamination during drilling operation of GLARE using ANOVAcitations
- 2017Machining Fibre Metal Laminates and Al2024-T3 aluminium alloy
- 20173D finite element modelling of cutting forces in drilling fibre metal laminates and experimental hole quality analysiscitations
- 2016Evaluation of workpiece temperature during drilling of GLARE fiber metal laminates using infrared techniques: effect of cutting parameters, fiber orientation and spray mist applicationcitations
- 2016Evaluation of workpiece temperature during drilling of GLARE fiber metal laminates using infrared techniquescitations
- 2016Assessment of cutting forces and hole quality in drilling Al2024 aluminium alloycitations
- 2016The effects of minimum quantity lubrication and cryogenic liquid nitrogen cooling on drilled hole quality in GLARE fibre metal laminatescitations
- 2016Evaluation of cryogenic cooling and minimum quantity lubrication effects on machining GLARE laminates using design of experimentscitations
Places of action
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document
Review of improvement of machinability and surface integrity in machining on aluminum alloys
Abstract
luminum alloys are widely used in many industries, including aerospace, automotive, civil, and electrical engineering. When compared to pure aluminum, most aluminum alloys have lower electrical and thermal conductivity, corrosion resistance, and weldability, as well as a low density and specific gravity. At the same time, the properties of aluminum alloys vary significantly depending on the group, which has a significant impact on their machinability. This review article is focused on the study of machining characteristics of aluminum alloys, such as machinability, surface integrity, tool wear and tool life, material removal rate (MRR), and chip morphology. The directions of increasing machinability by controlling cutting parameters, cutting environment, such as dry machining, conventional cooling systems, minimum quantity of lubricant (MQL), cryogenic lubrication (CL), with tool geometry, and textured tools, are also considered; tool materials include coating, vibration, thermally, and hybrid assisted machining. The article discusses the main types of machining, namely, turning, milling, drilling, and grinding. It shows ways to increase the machinability of machining on aluminum alloys, as well as the advantages and disadvantages. From the literature, it can be concluded that tool wear when machining aluminum alloys is 30–40% lower than when machining steel alloys due to their higher ductility and lower strength. Surface integrity, affected by the cutting parameters and cutting temperatures — which can reach between 200 and 400 °C — can vary by up to 15% in hardness and 20% in surface roughness. Cutting tool characteristics can enhance surface finish by up to 25% and extend tool life, reducing edge formation by up to 30%. Chip morphology, influenced by factors such as cutting parameters and tool material, can improve tool life by up to 35%. Vibration techniques can reduce thermal effects and improve surface finish by up to 40%, reducing cutting forces by around 30%.