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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Nguyen, Vu
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (16/16 displayed)
- 2024Advances in Additive Manufacturing of Auxetic Structures for Biomedical Applicationscitations
- 2024Analysis of self-supporting conformal cooling channels additively manufactured by hybrid directed energy deposition for IM toolingcitations
- 2023Advances in Multiscale Modelling of Metal Additive Manufacturing
- 2023Osseointegrability of 3D-printed porous titanium alloy implant on tibial shaft bone defect in rabbit modelcitations
- 2022Directed-energy deposition (DED) of Ti-6Al-4V alloy using fresh and recycled feedstock powders under reactive atmosphere
- 2021Progress Towards a Complete Model of Metal Additive Manufacturingcitations
- 2019Measurement of Laser Absorptivity by Calibrated Melt Pool Simulation
- 2019Residual Stress in Additive Manufacture
- 2018Accelerating Experimental Design by Incorporating Experimenter Hunchescitations
- 2017Modelling Powder Flow in Metal Additive Manufacturing Systems
- 2017A desktop computer model of the arc, weld pool and workpiece in metal inert gas weldingcitations
- 2017Aiming for modeling-assisted tailored designs for additive manufacturingcitations
- 2015A desktop computer model of arc welding using a CFD approach
- 2015Prediction of springback in anisotropic sheet metals: The effect of orientation and frictioncitations
- 2011Modelling die filling in ultra-thin aluminium die castings
- 20113D thermo-mechanical modelling of wheel and belt continuous castingcitations
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article
3D thermo-mechanical modelling of wheel and belt continuous casting
Abstract
Wire rod is produced by hot-rolling a bar of metal coming from a wheel/belt continuous casting process. This kind of process, e.g. Properzi, is an elaborate process in which the molten metal is poured in a cooled rotating mould formed by the groove of a wheel and closed by a belt. In order to better understand the heat transfer phenomenon and solidified bar characteristics, depending on process parameters a three dimensional thermo-mechanical model has been developed. The model, based on the finite-element method, calculates the heat transfer coefficient of the air gap at the metal-mould interface as a function of the size of the gap determined by the bar contraction and wheel and belt thermal deformations. The air gap formation due to metal shrinkage and mould deformation is the main factor which determines the heat extraction. Wheel temperature measurements with thermocouple and belt temperature measurements with an infrared system were carried out to verify model results. Attempts were also made to measure a liquid pool profile using doping with copper rich alloy. The model shows the effect of the casting temperature and the rotation speed on the air gap formation and resulting temperature and stress fields. The model can be applied to issues such as maximising wheel and belt life and minimising solidification defects.