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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Turner, Richard
University of Birmingham
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (27/27 displayed)
- 2024On the Salt Bath Cleaning Operations for Removal of Lubricants on the Surface of Titanium Alloy Aerospace Fasteners
- 2024Characterization of Ti-6Al-4V Bar for Aerospace Fastener Pin Axial Forging
- 2023On the Pre-Forging Heating Methods for AA2014 Alloycitations
- 2021A study of the deformation derivatives for a Ti-6Al-4V inertia friction weldcitations
- 2021A study of the convective cooling of large industrial billets
- 2021Metallurgical modelling of Ti-6Al-4V for welding applicationscitations
- 2021The influence of soak temperature and forging lubricant on surface properties of steel forgingscitations
- 2020Microstructural modelling of thermally-driven β grain growth, lamellae & martensite in Ti-6Al-4Vcitations
- 20193D Forging simulation of a multi-partitioned titanium alloy billet for a medical implantcitations
- 2019Microstructural modelling of the α+β phase in Ti-6Al-4V:citations
- 2019Modelling of the heat-affected and thermomechanically affected zones in a Ti-6Al-4V inertia friction weldcitations
- 2018Analysis of the failure of a PPS polymer cycling support:citations
- 2018Mean-field modelling of the intermetallic precipitate phases during heat treatment and additive manufacture of Inconel 718citations
- 2018A computational study on the three-dimensional printability of precipitate-strengthened nickel-based superalloyscitations
- 2017Keyhole formation and thermal fluid flow-induced porosity during laser fusion welding in titanium alloyscitations
- 2017Mesoscale modelling of selective laser meltingcitations
- 2017On the processing of steel rod for agricultural conveyor systems
- 2016Porosity formation in laser welded Ti-6Al-4V Alloy: modelling and validation
- 2016Linking a CFD and FE analysis for Welding Simulations in Ti-6Al-4V
- 2016Calculating the energy required to undergo the conditioning phase of a titanium alloy inertia friction weldcitations
- 2016An integrated modelling approach for predicting process maps of residual stress and distortion in a laser weldcitations
- 2015Linear friction welding of Ti6Al4V: experiments and modellingcitations
- 2015Validation of a Model of Linear Friction Welding of Ti6Al4V by Considering Welds of Different Sizescitations
- 2013The effect of hydrogen on porosity formation during electron beam welding of titanium alloys
- 2013Introduction of materials modelling into processing simulationcitations
- 2012The effect of hydrogen on porosity formation during electron beam welding of titanium alloys
- 2011Linear friction welding of Ti-6Al-4V: Modelling and validationcitations
Places of action
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article
Characterization of Ti-6Al-4V Bar for Aerospace Fastener Pin Axial Forging
Abstract
Ti-6Al-4V warm forged fasteners are a critical part of the aerospace industry, as they are used in vast quantities for mechanical joining of components for the fuselage, wing-skin and aero-engine. These components are produced in vast quantities at rapid production rates through multi-blow axial forging However the rate that they are manufactured means that manufacturers rely upon periodic part conformance testing to understand if the part is within tolerance or if any undesirable manufacturing defects such as cracks or underfilling are present. Thus, a right-first-time manufacturing approach is essential to minimize non-conformant scrap. An analysis of the Ti-6Al-4V supplied raw material for axial forging, in a variety of different bar diameter sizes and from different industrial suppliers, was conducted. This was to attempt to understand whether material property variation or operator variation was the root cause for some material behaving differently during the manufacture route. Experimental testing was performed through microstructure characterization and mechanical testing methods. The volume fraction of the β-phase was noted to be marginally higher in material with good forgeability. The hardness of the inner core of the bar appears to be a critical material property for the Ti-6Al4V bar, with an overly hard bar-core hindering forgeability of the bar. This is believed to be due to the hotter central region malleability being key for forgeability. Micro-void porosity was also noted which could lead to stress concentration locations, or crack initiation, and as such is a deleterious property for forgeability. The experienced forgeability of the Ti-6Al-4V bars have been demonstrated to be sensitive to rather small variation in measured microstructure and mechanical property. It is believed that cumulative impacts of small differences, 1% variation in α-phase volume fraction, small variations in elongation to failure, 1% variation in elastic modulus and microhardness profile variation at the center of the bar of less than 10 HV0.3, can combine to significantly impact the forgeability of Ti-6Al-4V bar.