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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Edeleva, Mariya
Ghent University
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (17/17 displayed)
- 2024Designing prepregnation and fused filament fabrication parameters for recycled PP- and PA-based continuous carbon fiber compositescitations
- 2024Bridging experimental data and flow modelling to maximize the lifetime of additive manufactured molds
- 2024Optimization of the 3D printing process of continuous carbon fiber prepreg filamentcitations
- 2024Combining ternary phase diagrams and multiphase coupled matrix-based Monte Carlo to model phase dependent compositional and molar mass variations in high impact polystyrene synthesiscitations
- 2024Playing with low amounts of expanded graphite for melt-processed polyamide and copolyester nanocomposites to achieve control of mechanical, tribological, thermal and dielectric propertiescitations
- 2024Upgrading analytical models to predict the onset of degradation in selective laser sinteringcitations
- 2023Playing with process conditions to increase the industrial sustainability of poly(lactic acid)-based materialscitations
- 2023Comparing thermal degradation for fused filament fabrication (FFF) with chain or step-growth polymers
- 2023Molecular pathways for polymer degradation during conventional processing, additive manufacturing, and mechanical recyclingcitations
- 2023Molecular scale-driven upgrading of extrusion technology for sustainable polymer processing and recyclingcitations
- 2023Carbon nitride grafting modification of poly(lactic acid) to maximize UV protection and mechanical properties for packaging applicationscitations
- 2023Impact of Multiple Reprocessing on Properties of Polyhydroxybutyrate and Polypropylenecitations
- 2022Setting the optimal laser power for sustainable powder bed fusion processing of elastomeric polyesters : a combined experimental and theoretical studycitations
- 2022Setting the optimal laser power for sustainable powder bed fusion processing of elastomeric polyesters : a combined experimental and theoretical studycitations
- 2022Thermal and thermal-oxidative molecular degradation of polystyrene and acrylonitrile butadiene styrene during 3D printing starting from filaments and pelletscitations
- 2022Lifting the sustainability of modified pet-based multilayer packaging material with enhanced mechanical recycling potential and processingcitations
- 2022Increasing the sustainability of the hybrid mold technique through combined insert polymeric material and additive manufacturing method designcitations
Places of action
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article
Increasing the sustainability of the hybrid mold technique through combined insert polymeric material and additive manufacturing method design
Abstract
To reduce plastic waste generation from failed product batches during industrial injection molding, the sustainable production of representative prototypes is essential. Interesting is the more recent hybrid injection molding (HM) technique, in which a polymeric mold core and cavity are produced via additive manufacturing (AM) and are both placed in an overall metal housing for the final polymeric part production. HM requires less material waste and energy compared to conventional subtractive injection molding, at least if its process parameters are properly tuned. In the present work, several options of AM insert production are compared with full metal/steel mold inserts, selecting isotactic polypropylene as the injected polymer. These options are defined by both the AM method and the material considered and are evaluated with respect to the insert mechanical and conductive properties, also considering Moldex3D simulations. These simulations are conducted with inputted measured temperature-dependent AM material properties to identify in silico indicators for wear and to perform cooling cycle time minimization. It is shown that PolyJetted Digital acrylonitrile-butadiene-styrene (ABS) polymer and Multi jet fusioned (MJF) polyamide 11 (PA11) are the most promising. The former option has the best durability for thinner injection molded parts, and the latter option the best cooling cycle times at any thickness, highlighting the need to further develop AM options.