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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Lammers, Marius
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (11/11 displayed)
- 2023Intermixing behavior of 1.4430 stainless steel and 1.4718 valve steel in <i>in situ</i> alloying using coaxial laser double-wire laser directed energy depositioncitations
- 2023Influence of shielding gas coverage during laser hot-wire cladding with high carbon steelcitations
- 2022Investigation of deposition welding in vertical and horizontal position with a coaxial laser wire welding headcitations
- 2022Investigation of the material combination 20MnCr5 and X45CrSi9-3 in the Tailored Forming of shafts with bearing seatscitations
- 2022High deposition rate welding with a laser line optics with the laser-assisted double-wire deposition welding process with nontransferred arccitations
- 2022Material dependent surface and subsurface properties of hybrid componentscitations
- 2022Empirical Model for the Description of Weld Seam Geometry in Coaxial Laser Hot-Wire Deposition Welding Processes with Different Steel Wirescitations
- 2021Influence of degree of deformation on welding pore reduction in high-carbon steelscitations
- 2020Numerical simulation and experimental validation of the cladding material distribution of hybrid semi-finished products produced by deposition welding and cross-wedge rollingcitations
- 2019Investigation of the prediction accuracy of a finite element analysis model for the coating thickness in cross-wedge rolled coaxial hybrid parts
- 2018Manufacturing of high-performance Bi-metal bevel gears by combined deposition welding and forgingcitations
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article
Manufacturing of high-performance Bi-metal bevel gears by combined deposition welding and forging
Abstract
The present paper describes a new method concerning the production of hybrid bevel gears using the Tailored Forming technology. The main idea of the Tailored Forming involves the creation of bi-metal workpieces using a joining process prior to the forming step and targeted treatment of the resulting joint by thermo-mechanical processing during the subsequent forming at elevated temperatures. This improves the mechanical and geometrical properties of the joining zone. The aim is to produce components with a hybrid material system, where the high-quality and expensive material is located in highly stressed areas only. When used appropriately, it is possible to reduce costs by using fewer high-performance materials than in a component made of a single material. There is also the opportunity to significantly increase performance by combining special load-tailored high-performance materials. The core of the technology consists in the material-locking coating of semi-finished parts by means of plasma-transferred-arc welding (PTA) and subsequent forming. In the presented investigations, steel cylinders made of C22.8 are first coated with the higher-quality heat-treatable steel 41Cr4 using PTA-welding and then hot-formed in a forging process. It could be shown that the applied coating can be formed successfully by hot forging processes without suffering any damage or defects and that the previous weld structure is completely transformed into a homogeneous forming-typical structure. Thus, negative thermal influences of the welding process on the microstructure are completely neutralized.