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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Schlegel, Stephan
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Topics
Publications (10/10 displayed)
- 2023Verhalten von Clinchverbindungen bei Belastung mit hohen Kurzzeitströmen
- 2023Investigations on the Heat Transfer between an Electrical Heating Rod and a Rail for Heated Railway Switch Pointscitations
- 2023Diffusion of Silver in Liquid Tin Depending on the Temperature Gradient Along the Solder in Low-Voltage Power Fuses at Overcurrents
- 2022Self-lubricating coatings for high-current connectors
- 2022Electrical Contacting of Aluminum Bus Bars Using Clinching and Functional Elements †citations
- 2022Long-Term Behavior of Clinched Electrical Contactscitations
- 2022Investigations on the influence of mechanical and thermal load on the clamping force of heating rod clamps
- 2021Synthesis and structural analysis of intermetallic compounds in electrical connectionscitations
- 2017Effect of dispersoids on long-term stable electrical aluminium connectionscitations
- 2011Langzeitverhalten von Schraubenverbindungen mit Stromschienen aus Reinkupfer in der Elektroenergietechnik unter besonderer Berücksichtigung der Temperatur
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article
Long-Term Behavior of Clinched Electrical Contacts
Abstract
<p>Joining by forming operations presents powerful and complex joining techniques. Clinching is a well-known joining process for use in sheet metalworking. Currently, clinched joints are focusing on mechanically enhanced connections. Additionally, the demand for integrating electrical requirements to transmit electrical currents will be increased in the future. This integration is particularly important, for instance, in the e-mobility sector. It enables connecting battery cells with electrical joints of aluminum and copper. Systematic use of the process-specific advantages of this joining method opens up the possibility to find and create electrically optimized connections. The optimization for the transmission of electrical currents will be demonstrated for clinched joints by adapting the tool geometry and the clinched joint design. Based on a comparison of the electrical joint resistance, the limit use temperature is defined for the joining materials used based on the microstructural condition and the aging condition due to artificial aging. As a result of the investigations carried out, reliable current transmission at a constant conductor temperature of up to 120 °C can be achieved for clinched copper–copper joints. In the case of pure aluminum joints and mixed joints of aluminum and copper, long-term stable current transmission can be ensured up to a conductor temperature of 100 °C.</p>