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| Petrov, R. H. | Madrid |
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Nikam, Sagar
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Topics
Publications (4/4 displayed)
- 2022Powder Reuse in Laser-Based Powder Bed Fusion of Ti6Al4V—Changes in Mechanical Properties during a Powder Top-Up Regimecitations
- 2021A Simplified Thermal Approximation Method to include the effects of Marangoni Convection in the melt pools of processes that involve moving point heat sourcescitations
- 2021Analysis of spatter removal by sieving during a powder-bed fusion manufacturing campaign in grade 23 titanium alloycitations
- 2020Reuse of grade 23 Ti6Al4V powder during the laser-based powder bed fusion processcitations
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article
Reuse of grade 23 Ti6Al4V powder during the laser-based powder bed fusion process
Abstract
Titanium alloy powder used for laser-based powder bed fusion (L-PBF) process is costly. One of the solutions is the inclusion of a powder recycling strategy, allowing unused or exposed powder particles to be recuperated post manufacture, replenished and used for future builds. However, during a L-PBF process, powder particles are exposed to high levels of concentrated energy<br/>from the laser. Particularly those in close proximity to the melt pool, leading to the formation of spatter and agglomerated particles. These particles can settle onto the powder bed, which can then influence the particle size distribution and layer uniformity. This study analysed extra-low interstitial(ELI) Ti6Al4V (Grade 23) powder when subjected to nine recycle iterations, tracking powder property<br/>variation across the successive recycling stages. Characterisation included chemical composition focusing upon O, N, and H content, particle size distribution, morphology and tapped and bulk densities. On review of the compositional analysis, the oxygen content exceeded the 0.13% limit for the ELI grade after 8 recycles, resulting in the degradation from Grade 23 level.