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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Carvalho, W. S. De
Graz University of Technology
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (10/10 displayed)
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2023Statistical-based optimization of fused filament fabrication parameters for short-carbon-fiber-reinforced poly-ether-ether-ketone considering multiple loading conditionscitations
- 2023Ultrasonic Joining of Additively Manufactured Metal-Composite Hybrid Jointscitations
- 2023Joining of additively manufactured fiber-reinforced thermoplastic and metals by ultrasonic energy: Mechanical and corrosion behaviorcitations
- 2023On the fully additive manufacturing of PC/AlSi10Mg hybrid structurescitations
- 2022Ultrasonic joining of additively manufactured metal-polymer lightweight hybrid structures
- 2022On the feasibility of joining additively-manufactured 316L stainless steel and poly-ether-ether-ketone by ultrasonic energycitations
- 2021The Influence of Tool Wear on the Mechanical Performance of AA6061-T6 Refill Friction Stir Spot Weldscitations
- 2021On the feasibility of Ultrasonic Joining of 3D-printed PEEK to rolled AISI 304 stainless steel reinforced with cold metal transfer welded pins
- 2021Thermomechanical modeling of the metallic rivet in friction riveting of amorphous thermoplasticscitations
Places of action
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article
The Influence of Tool Wear on the Mechanical Performance of AA6061-T6 Refill Friction Stir Spot Welds
Abstract
The Refill Friction Stir Spot Welding (RFSSW) process—an alternative solid-state joining technology—has gained momentum in the last decade for the welding of aluminum and magnesium alloys. Previous studies have addressed the influence of the RFSSW process on the microstructural and mechanical properties of the AA6061-T6 alloy. However, there is a lack of knowledge on how the tool wear influences the welding mechanical behavior for this alloy. The present work intended to evaluate and understand the influence of RFSSW tool wear on the mechanical performance of AA6061-T6 welds. Firstly, the welding parameters were optimized through the Designing of Experiments (DoE), to maximize the obtained ultimate lap shear force (ULSF) response. Following the statistical analysis, an optimized condition was found that reached a ULSF of 8.45 ± 0.08 kN. Secondly, the optimized set of welding parameters were applied to evaluate the wear undergone by the tool. The loss of worn-out material was systematically investigated by digital microscopy and the assessment of tool weight loss. Tool-wear-related microstructural and local mechanical property changes were assessed and compared with the yielded ULSF, and showed a correlation. Further investigations demonstrated the influence of tool wear on the height of the hook, which was located at the interface between the welded plates and, consequently, its effects on the observed fracture mechanisms and ULSF. These results support the understanding of tool wear mechanisms and helped to evaluate the tool lifespan for the selected commercial RFSSW tool which is used for aluminum alloys