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Melo, Amanda
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article
Fabrication of low electrical percolation threshold multi-walled carbon nanotube sensors using magnetic patterning
Abstract
Soft robotics is an expanding area with multiple applications; however, building low-cost, soft, and flexible robots requires the development of sensors that can be directly integrated into the soft robotics fabrication process. Thus, the motivation for this work was the design of a low-cost fabrication process of flexible sensors that can detect touch and deformation. The fabrication process proposed uses a flexible polymer nanocomposite with permanent magnets strategically placed where the conductive electrodes should be. The nanocomposite is based on poly(dimethylsiloxane) (PDMS) and multi-walled carbon nanotubes (MWCNTs). The MWCNT contains ferromagnetic impurities remaining from the synthesis process, which can be used for magnetic manipulation. Several electrode geometries were successfully simulated and tested. The magnetic patterning was simulated, allowing the fabrication of conductive patterns within the composite. This fabrication process allowed the reduction of the electrical resistivity of the nanocomposites as compared to the composites with homogeneous MWCNT dispersion. It also allowed the fabrication of piezoresistive and triboelectric sensors at MWCNT concentration as low as 0.5 wt.%. The fabrication process proposed is flexible, allows the development of sensors for soft robotics, as well as monitoring large and unconventional areas, and may be adapted to different mould shapes and polymers at low cost. ; This research is part of the PhD project at the Doctoral Program in Advanced Materials and Processing—FEUP. We would like to thank CeNTI for providing resources (labs, equipment and consumables) to perform the fabrication and characterisation of the samples. The authors thank CEMUP for expert assistance (Rui Rocha) with SEM-EDS. IPC acknowledges the support of FCT through National Funds References UIDB/05256/2020 and UIDP/05256/2020.