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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Troschitz, J.
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (19/19 displayed)
- 2024In-situ computed tomography and transient dynamic analysis – failure analysis of a single-lap tensile-shear test with clinch pointscitations
- 2024In-situ computed tomography analysis of the failure mechanisms of thermomechanically manufactured joints with auxiliary joining elementcitations
- 2023Comparison of ex- and in-situ investigations of clinched single-lap shear specimenscitations
- 2023Numerical and experimental investigations of piercing fibre-reinforced thermoplasticscitations
- 2022Shaft-hub connection between an additively manufactured shaft and a fiber-reinforced plastic composite rotor of a high-performance electric motor for aircraft engines,Welle-Nabe-Verbindung zwischen additiv gefertigter metallischer Welle und Faser-Kunststoff-Verbund Rotor eines Hochleistungs-Elektromotors für Luftfahrtantriebe
- 2022Clinching in In Situ CT—A Novel Validation Method for Mechanical Joining Processescitations
- 2022Damage Analysis of Thermoplastic Composites with Embedded Metal Inserts Using In Situ Computed Tomographycitations
- 2022Review on mechanical joining by plastic deformationcitations
- 2022Use of hole-forming technology to increase strength of connections with thread-forming screws in fiber-reinforced thermoplastic components: Comparison of plastic direct and flow-drill screw connections in different thermoplastic fiber-reinforced plastic composites and different hole geometries,Einsatz der Lochformungstechnologie zur Steigerung der Festigkeit von Verbindungen mit gewindeformenden Schrauben in faserverstärkten Thermoplastbauteilen Vergleich von Kunststoff-Direkt-und Fließlochverschraubung in verschiedenen thermoplastischen Faserkunststoffverbunden und unterschiedlichen Lochgeometrien
- 2022Joining Processes for Fibre-Reinforced Thermoplastics: Phenomena and Characterisationcitations
- 2021A Method for Characterization of Geometric Deviations in Clinch Points with Computed Tomography and Transient Dynamic Analysiscitations
- 2021Clinching in In-situ CT – Experimental Study on Suitable Tool Materialscitations
- 2021In situ computed tomography – Analysis of a single-lap shear test with clinch pointscitations
- 2021Clinching of thermoplastic composites and metals - a comparison of three novel joining technologiescitations
- 2020Joining of Thermoplastic Composites with Metals Using Resistance Element Weldingcitations
- 2020Process-integrated embedding of metal inserts in continuous fibre reinforced thermoplasticscitations
- 2019Making it big with small bubbles
- 2018Integral manufacturing of lightweight sandwich structures with carbon fiber-reinforced top layers: Manufacture of complex thermoplastic sandwich structures for large-scale applications,Herstellung komplexer thermoplastischer sandwichstrukturen für großserienanwendungen
- 2015Lightweight structures made of organic sheets with embedded inserts: Integrating load application elements in a way suitable for fiber composites,Leichtbaustrukturen aus Organobtechen mit eingebetteten inserts: Lasteinleitungselemente faserverbundgerecht integrieren
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article
Joining of Thermoplastic Composites with Metals Using Resistance Element Welding
Abstract
<jats:p>Joining is a key enabler for a successful application of thermoplastic composites (TPC) in future multi-material systems. To use joining technologies, such as resistance welding for composite-metal joints, auxiliary joining elements (weld inserts) can be integrated into the composite and used as an interface. The authors pursue the approach of embedding metal weld inserts in TPC during compression moulding without fibre damage. The technology is based on the concept of moulding holes by a pin and simultaneously placing the weld insert in the moulded hole. Subsequently, the composite component can be joined with metal structures using conventional spot welding guns. For this purpose, two different types of weld inserts were embedded in glass fibre reinforced polypropylene sheets and then welded to steel sheets. A simulation of the welding process determined suitable welding parameters. The quality of the joints was analysed by microsections before and after the welding process. In addition, the joint strength was evaluated by chisel tests as well as single-lap shear tests for the different weld insert designs. It could be shown that high-quality joints can be achieved by using the innovative technology and that the load-bearing capacity is significantly influenced by the weld inserts head design.</jats:p>