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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Murphy, Adrian
Queen's University Belfast
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (52/52 displayed)
- 2024Study on the effect of carbon-fiber-reinforced composites on tribological properties
- 2024Machine learning model of acoustic signatures: Towards digitalised thermal spray manufacturingcitations
- 2024Composite structure failure analysis post Lithium-Ion battery firecitations
- 2024Design and evaluation of a novel variable-length stepped scarf repair technique using a cohesive damage modelcitations
- 2024Deep learning and image data-based surface cracks recognition of laser nitrided Titanium alloycitations
- 2023Towards a virtual test framework to predict residual compressive strength after lightning strikescitations
- 2023Steps towards a connected digital factory cost modelcitations
- 2023The influence of carbon fiber composite specimen design parameters on artificial lightning strike current dissipation and material thermal damagecitations
- 2023Numerical shape, thickness and stacking sequence optimisation and experimental study of hybrid composite plates under in-plane shear loadingcitations
- 2023Machine learning model of acoustic signatures: towards digitalised thermal spray manufacturing.citations
- 2023An experimental investigation of the impact response and post-impact shear buckling behaviour of hybrid composite laminatescitations
- 2023Enhanced lightning strike protection using vertically oriented carbon fiber melded with conventional carbon fiber-reinforced composite and its validation through damage analysis
- 2022Design, novel quality check and experimental test of an original variable length stepped scarf repair schemecitations
- 2022Quantifying the Sensitivity of Plate Aspect Ratio and Edge Boundary Conditions on CFRP Plate Impact and Post Impact Residual Strengthcitations
- 2022Experimental and numerical study of hybrid (CFRP-GFRP) composite laminates containing circular cut-outs under shear loadingcitations
- 2022Experimental and numerical study of hybrid (CFRP-GFRP) composite laminates containing circular cut-outs under shear loadingcitations
- 2022Correlating tool wear to intact carbon fibre contacts during drilling of continuous fibre Reinforced Polymers (CFRP)citations
- 2021Design, novel quality check and experimental test of an original variable length stepped scarf repair schemecitations
- 2021A scalable cost modelling architecture for evaluating the production cost-effectiveness of novel joining techniques for aircraft structurescitations
- 2020Experimental Investigation of Strain Sensitivity for Surface Bonded Fibre Optic Sensorscitations
- 2019Experimental evaluation of residual tensile strength of hybrid composite aerospace materials after low velocity impactcitations
- 2019Understanding the influence of laminate stacking sequence on strain/stress concentrations in thin laminates at repair holes with large scarf anglescitations
- 2019A progressive damage model for simulating lightning strike on composite material
- 2019Measurement and Analysis of Tool Wear When Drilling CFRP
- 2019A Lightning Plasma and Composite Specimen Damage Simulation Framework for SAE Test Waveform B
- 2019Specimen representation on the prediction of artificial test lightning plasma, resulting specimen loading and subsequent composite material damagecitations
- 2019An Experimental Investigation of Tool Wear When Conventionally Drilling CFRP
- 2018Quantifying the Influence of Plasma - Solid Mechanics Coupling on the Prediction of Lightning Strike Composite Specimen Damage
- 2018Modelling of mechanical failure due to constrained thermal expansion at the lightning arc attachment point in carbon fibre epoxy composite materialcitations
- 2018Numerical modelling of plasma current density & pressure impact on composite damage during lightning strike testing
- 2018Numerical Simulation of Direct Effects of Lightning Strike on Aircraft Skin Composite Laminate
- 2017A Multiphysics Simulation Approach for Efficient Modeling of Lightning Strike Tests on Aircraft Structurescitations
- 2017The Influence of Static and Dynamic Platform Characteristics on Hole Quality, Cycle Time and Tool Wear When Drilling Aerospace Metal Alloy Stacks
- 2016Wing Panel Design with Novel Skin-Buckling Containment Featurescitations
- 2016Tool Wear Mechanisms And Tool Wear Modelling For CFRP Drilling
- 2016Tool Wear Mechanisms And Tool Wear Modelling For CFRP Drilling
- 2015Understanding aerospace composite components' supply chain carbon emissions
- 2014Investigation of Aircraft Panel Deformations during Riveting Process
- 2014Influence of Boundary Conditions on the Low Velocity Impact Damage Carbon Fibre Reinforced Plastic Plates (ICTWS2014-0501)
- 2013NONLINEAR NUMERICAL MODELLING OF LIGHTENING STRIKE EFFECT ON COMPOSITE PANELS WITH TEMPERATURE DEPENDANT MATERIAL PROPERTIES
- 2013Integrating allowable design strains in composites with whole life valuecitations
- 2013Experimental investigation of thermoforming carbon fibre-reinforced polyphenylene sulphide compositescitations
- 2012Thermoforming carbon fibre-reinforced thermoplastic compositescitations
- 2012Mechanical and Thermal Properties of Polyphenylene Sulfide/Multiwalled Carbon Nanotube Compositescitations
- 2012Digital Methods for Process Development in Manufacturing and Their Relevance to Value Driven Designcitations
- 2011Preparation and properties of polyphenylene sulfide/multi-walled carbon nanotube compositescitations
- 2011The theoretical prediction of thermoformed carbon fibre reinforced thermoplastic materials in support of optimal process designcitations
- 2011Fatigue performance of aircraft panels with novel skin buckling containment featurescitations
- 2011Part form prediction methods for carbon fibre reinforced thermoplastic composite materials
- 2010Development of a digital methodology for composite process & manufacture in aerospace assembliescitations
- 2006Modified stiffened panel analysis methods for laser beam and friction stir welded aircraft panelscitations
- 2006The Characterization of Friction Stir Welding Process Effects on Stiffened Panel Buckling Performance
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document
The theoretical prediction of thermoformed carbon fibre reinforced thermoplastic materials in support of optimal process design
Abstract
This paper develops a theoretical model capable of predicting the deformation behaviour of a thermoplastic composite, 90° angled part during manufacture using a thermoforming process. The model is intended to support a virtual approach to understanding process capability. This in turn will increase the utility of digital manufacturing methods by enabling the use of more realistic part forms in product and process design. A typical V-shape carbon fibre reinforced polyphenylene sulfide (PPS) composite part was selected as the demonstrator. A custom built thermoforming cell was used to manufacture a series of samples to investigate the process-induced shape variation of the part based on a range of tooling temperatures during cooling. It was found that the influence of mould temperature on the deformation is more dependent on the composite's thermal properties. After de-moulding, the part deforms because of the thermal and crystallization shrinkage during the cooling from mould temperature to room temperature. For the same ply orientation, the final bend angles decrease with increasing mould temperature. The processing conditions were then used as the basis of a theoretical model designed to predict the final part angle. The theoretical model was developed according to basic equilibrium, compatibility, and constitutive equations. The displacement model was supplemented with boundary and continuity conditions to solve final laminate deformations. In the constitutive model, thermal and crystallization shrinkage strains are considered because of semi-crystalline and very low moisture absorption properties of PPS. The stiffness matrix is considered as temperature dependent as the behaviour of PPS is highly temperature dependant. The largest difference between experimental and predicted results was 16.26% for the sample formed at the 170°C mould temperature whereas the calculation outcome for the sample formed with 110°C mould was within 1.44% of the experimental result. The calculations show that composite part ...