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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Gester, Andreas
Chemnitz University of Technology
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (23/23 displayed)
- 2025Novel approach for in-line process monitoring during ultrasonic metal welding of dissimilar wire/terminal joints based on the thermoelectric effectcitations
- 2024Publisher Correction: Novel approach for in-line process monitoring during ultrasonic metal welding of dissimilar wire/terminal joints based on the thermoelectric effect
- 2024Realization of Friction Stir Welding of Aluminum Alloy AA5754 Using a Ceramic Toolcitations
- 2024Prozesscharakterisierung des Kompaktierungsverhaltens metall-ultraschallgeschweißter Verbindungen aus Cu-ETP und Aluminium-Fahrzeugleitungen
- 2024Morphological Evolution of Single-Core Multi-Strand Wires during Ultrasonic Metal Weldingcitations
- 2024Ultrasound-Enhanced Friction Stir Welding of Aluminum Alloy 6082: Advancements in Mechanical Properties and Microstructural Refinementcitations
- 2023Improving weld quality with optimized bobbin tools: an innovative approach to friction stir welding of aluminium
- 2022Analysis of the oscillation behavior during ultrasonic welding of EN AW-1070 wire strands and EN CW004A terminalscitations
- 2022Comparison of process behavior, microstructure and mechanical properties of ultrasound enhanced friction stir welded titanium/titanium jointscitations
- 2022Erarbeitung von Bewertungsstrategien für ultraschallgeschweißte Aluminiumlitzen-Kupferableiter-Verbindungen
- 2021Mechanical and Microstructural Characterization of Ultrasonic Welded NiTiCu Shape Memory Alloy Wires to Silver-Coated Copper Ferrulescitations
- 2021Analysis of the oscillation behavior during ultrasonic welding of EN AW-1070 wire strands and EN CW004A terminalscitations
- 2021Einfluss von Leistungsultraschall auf die Realisierung artgleicher Ti6Al4V/Ti6Al4V-Verbunde
- 2021Verfahren zur Bestimmung der Temperatur in der Fügezone beim Metall-Ultraschallschweißen von artfremden Werkstoffen
- 2020Analysis of the Oscillation Behavior of Hybrid Aluminum/Steel Joints Realized by Ultrasound Enhanced Friction Stir Weldingcitations
- 2019Ultraschallschweißen von Aluminiumlitzen großer Querschnitte auf Kupferterminals
- 2019Mechanical and Microstructural Characterization of Ultrasonic Metal Welded Large Cross Section Aluminum Wire/Copper Terminal Jointscitations
- 2019Hybrid joints of die-casted aluminum/magnesium by ultrasound enhanced friction stir welding (USE-FSW)citations
- 2019Hybrid joints of die-casted aluminum/magnesium by ultrasound enhanced friction stir welding (USE-FSW)citations
- 2019Application of the hybrid process ultrasound enhanced friction stir welding on dissimilar aluminum/dual‐phase steel and aluminum/magnesium jointscitations
- 2019Application of the Hybrid Process Ultrasound Enhanced Friction Stir Welding on Dissimilar Aluminum/Dual-Phase Steel- and Aluminum/Magnesium Joints ; Anwendung des Hybridprozess des ultraschallgestützten Rührreibschweißens auf artfremde Aluminium/Dualphasenstahl- und Aluminium/Magnesium-Verbundecitations
- 2019Ultrasonic Torsional Welding of Metal/Glass Ceramics Jointscitations
- 2018Arc Brazing of Aluminium, Aluminium Matrix Composites and Stainless Steel in Dissimilar Jointscitations
Places of action
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article
Improving weld quality with optimized bobbin tools: an innovative approach to friction stir welding of aluminium
Abstract
Friction stir welding (FSW) has gained significant attention as a viable method for joining aluminum alloys due to its ability to produce high-quality welds. In recent years, bobbin tools have emerged as an innovative tool geometry for FSW of aluminum. Because of their unique tool design and weld setup, there is no backing plate needed and weak points such as root defects cannot form. The creation of strong and high-quality joints in similar aluminum structures is a challenging task for welding processes. In this regard, the current study aims at investigating the effect of shape-optimized bobbin tools on the welding quality of the joints. For this purpose, a simulation of the critical run-in process was performed in an initial step. Thus, the contact conditions between the tool and the work-piece could be analyzed, and a qualitative impression was gained of the welding behavior of this welding set-up. Subsequently, the tool was shape-optimized by imposing ideal contact conditions. The optimized and non-optimized tools were then used to perform FSW on similar aluminum joints made of AA5754. The resulting joints were analyzed for their mechanical and microstructural properties, and it was found that the optimized tool led to a different microstructure and tensile strength than the non-optimized tool. Therefore, this study provides a new and effective approach to improve the weld quality of similar aluminum joints by optimizing the geometry of bobbin tools through simulation.