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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Dimov, Stefan
University of Birmingham
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (31/31 displayed)
- 2023Investigation of precession laser machining of microholes in aerospace materialcitations
- 2022High-density direct laser deposition (DLD) of CM247LC alloycitations
- 2022Surface integrity of hybrid CM247LC/Inconel 718 components produced by laser-directed energy depositioncitations
- 2022Surface integrity of hybrid CM247LC /Inconel 718 components produced by laser directed energy depositioncitations
- 2021The effect of hot isostatic pressing on surface integrity, microstructure and strength of hybrid metal injection moulding and laser-based powder bed fusion stainless-steel componentscitations
- 2021Development of surfaces with antibacterial durability through combined S phase plasma hardening and athermal femtosecond laser texturingcitations
- 2021Anti-icing properties of femtosecond laser-induced nano and multiscale topographiescitations
- 2020Influence of surface micropatterns on the mode I fracture toughness of adhesively bonded jointscitations
- 2020Mechanical behaviour and interface evaluation of hybrid MIM/PBF stainless steel componentscitations
- 2020Experimental investigation of processing disturbances in laser surface patterningcitations
- 2020A study on the effect of ultrashort pulsed laser texturing on the microstructure and properties of metastable S phase layer formed on AISI 316L surfacescitations
- 2020On the surface integrity of additive manufactured and post-processed AlSi10Mg partscitations
- 2020Effects of mould wear on hydrophobic polymer surfaces replicated using plasma-treated and laser-textured stainless steel insertscitations
- 2019Thin‐wall injection molding of polypropylene using molds with different laser‐induced periodic surface structurescitations
- 2019Evaluation of surface/interface quality, microstructure and mechanical properties of hybrid additive-subtractive aluminium partscitations
- 2019Durability and wear resistance of laser-textured hardened stainless steel surfaces with hydrophobic propertiescitations
- 2019Mechanical durability of hydrophobic surfaces fabricated by injection moulding of laser-induced texturescitations
- 2019Springtail-inspired triangular laser-induced surface textures on metals using mhz ultrashort pulsescitations
- 2019Response of Saos-2 osteoblast-like cells to laser surface texturing, sandblasting and hydroxyapatite coating on CoCrMo alloy surfacescitations
- 2018Combined Surface Hardening and Laser Patterning Approach for Functionalising Stainless Steel Surfacescitations
- 2016W-Band waveguide filters fabricated by laser micromachining and 3-D printingcitations
- 2016Material microstructure effects in micro-endmilling of Cu99.9Ecitations
- 2016The effects of laser surface texturing on scratch test and machining performance of tungsten carbide tools when turning Ti-6Al-4V
- 2016Laser texturing of tungsten carbide tools: the effects on tribological performance when machining Ti-6Al-4V alloy
- 2013A novel texturing of micro injection moulding tools by applying an amorphous hydrogenated carbon coatingcitations
- 2012Modeling the material microstructure effects on the surface generation process in microendmilling of dual-phase materialscitations
- 2011The effect of material grain structure on the surface integrity of components processed by microwire electrical discharge machining (μWEDM)
- 2010Influence of Thermal Treatment on Nanostructured Gold Model Catalystscitations
- 2010Investigation of surface treatment effects in micro-injection-mouldingcitations
- 2010Effects of the Nanostructuring of Gold Films upon Their Thermal Stabilitycitations
- 2009Investigation of amorphous and crystalline Ni alloys response to machining with micro-second and pico-second laserscitations
Places of action
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article
Modeling the material microstructure effects on the surface generation process in microendmilling of dual-phase materials
Abstract
<p>The anisotropic behavior of the material microstructure when processing multiphase materials at microscale becomes an important factor that has to be considered throughout the machining process. This is especially the case when chip-loads and machined features are comparable in size to the cutting edge radius of the tool, and also similar in scale to the grain sizes of the phases present within the material microstructure. Therefore, there is a real need for reliable models, which can be used to simulate the surface generation process during microendmilling of multiphase materials.This paper presents a model to simulate the surface generation process during microendmilling of multiphase materials. The proposed model considers the effects of the following factors: the geometry of the cutting tool, the feed rate, and the workpiece material microstructure. Especially, variations of the minimum chip thickness at phase boundaries are considered by feeding maps of the material microstructure into the model. Thus, the model takes into account these variations that alter the machining mechanism from a proper cutting to ploughing and vice versa, and are the main cause of microburr formation. By applying the proposed model, it is possible to estimate more accurately the resulting roughness because the microburr formation dominates the surface generation process during microendmilling of multiphase materials. The proposed model was experimentally validated by machining two different samples of dual-phase steel under a range of chip-loads. The roughness of the resulting surfaces was measured and compared to the predictions of the proposed model under the same cutting conditions. The results show that the proposed model accurately predicts the roughness of the machined surfaces by taking into account the effects of material multiphase microstructure. Also, the developed model successfully elucidates the mechanism of microburr formation at the phase boundaries, and quantitatively describes its contributions to the resulting surface roughness after microendmilling.</p>