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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Hinderdael, Michaël
Vrije Universiteit Brussel
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (22/22 displayed)
- 2023Experimental evaluation of the metal powder particle flow on the melt pool during directed energy depositioncitations
- 2023Measuring and Predicting the Effects of Residual Stresses from Full-Field Data in Laser-Directed Energy Depositioncitations
- 2023Comparison and Analysis of Hyperspectral Temperature Data in Directed Energy Depositioncitations
- 2022Experimental identification of process dynamics for real-time control of directed energy depositioncitations
- 2022Powder-Gas Jet Velocity Characterization during Coaxial Directed Energy Deposition Processcitations
- 2021Structural health monitoring through surface acoustic wave inspection deployed on capillaries embedded in additively manufactured components
- 2021Process parameter study for enhancement of directed energy deposition powder efficiency based on single-track geometry evaluationcitations
- 2021Production Assessment of Hybrid Directed Energy Deposition Manufactured Sample with Integrated Effective Structural Health Monitoring channel (eSHM)citations
- 2020Offline powder-gas nozzle jet characterization for coaxial laser-based Directed Energy Depositioncitations
- 2019Hyperspectral and Thermal Temperature Estimation During Laser Claddingcitations
- 2019Analytical Modeling of Embedded Load Sensing Using Liquid-Filled Capillaries Integrated by Metal Additive Manufacturingcitations
- 2019On the Influence of Capillary-Based Structural Health Monitoring on Fatigue Crack Initiation and Propagation in Straight Lugscitations
- 2018Fatigue performance of powder bed fused Ti-6Al-4V component with integrated chemically etched capillary for structural health monitoring application.citations
- 2018Effective Structural Health Monitoring through the Monitoring of Pressurized Capillaries in Additive Manufactured Materials
- 2017Effect of Surface Roughness on Fatigue Crack Initiation in Additive Manufactured components with Integrated Capillary for SHM Application
- 2017Proof of Concept of Integrated Load Measurement in 3D Printed Structurescitations
- 2017Model-based temperature feedback control of laser cladding using high-resolution hyperspectral imagingcitations
- 2017Fatigue Performance of Ti-6Al-4V Additively Manufactured Specimens with Integrated Capillaries of an Embedded Structural Health Monitoring Systemcitations
- 2016Hardware-in-the-loop control of additive manufacturing processes using temperature feedbackcitations
- 2016Evaluation of the Diffuse Reflectivity Behaviour of the Melt Pool During the Laser Metal Deposition Process
- 2016Temperature Feedback Control of Laser Cladding Using High Resolution Hyperspectral Imaging
- 2015Hardware-in-the-loop control of additive manufacturing processes using temperature feedback
Places of action
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article
Model-based temperature feedback control of laser cladding using high-resolution hyperspectral imaging
Abstract
Laser cladding is a technique that is frequently used for the coating and repair of metallic components. More recently, the technology is used in the additive manufacturing domain for building freeform three-dimensional parts. A lot of attention is dedicated to the optimization of process parameters and to real-time feedback control strategies. This paper presents a feedback control scheme in which a hyperspectral camera is used to provide absolute temperature measurements of the melt pool surface with a high spatial resolution of 12 μm/pixel. A combined linear state feedback and proportional-integral controller actuates the laser based on the measured temperature profile in order to maintain a constant melt pool width. The controller includes a model-based state observer for suppressing the noise introduced by powder particles that are present in the laser cladding process with coaxial powder feeding. The performance of the controller is evaluated by creating beads with varying thicknesses on a base plate of AISI 316L stainless steel. The experimental results demonstrate that the controller is able to successfully regulate the melt pool size with a standard deviation that is smaller than 10 μm during laser melting (without powder) and 50 μm during laser cladding (with powder).