• Lenin Singaravelu, D.
• Vijay, R.
• Sathyamoorthy, G.

Abstract

<jats:sec> <jats:title content-type="abstract-subheading">Purpose</jats:title> <jats:p>This study aims to discuss the impact of using bio-polymer (kraft lignin) in the formulation of passenger vehicle disc brake pads (as a substitute for cashew nutshell liquid [CNSL]-based friction dust) and investigate the characteristics of the pads.</jats:p> </jats:sec> <jats:sec> <jats:title content-type="abstract-subheading">Design/methodology/approach</jats:title> <jats:p>Within the scope of this investigation, three different brake pads were generated by altering the biopolymer-lignin content in conjunction with the friction dust from CNSL without modifying the other components. The brake pads were created in accordance with industry-standard practices. Industrial standards were used to evaluate the newly created brake pad’s thermal, physical and mechanical qualities. The tribological properties of the materials were determined using a full-scale inertia brake dynamometer. The scanning electron microscope examined the worn surfaces in conjunction with elemental mapping.</jats:p> </jats:sec> <jats:sec> <jats:title content-type="abstract-subheading">Findings</jats:title> <jats:p>The test findings suggest that the brake pads filled with biopolymer-lignin and CNSL-based friction dust (as a partial replacement 50%) exhibited excellent thermal, physical, mechanical characteristics, as well as steady friction and low wear rate.</jats:p> </jats:sec> <jats:sec> <jats:title content-type="abstract-subheading">Originality/value</jats:title> <jats:p>A bio-polymer (kraft lignin) in friction composites has the potential to produce eco-friendly brake pads and improve the tribological performance of its copper free-composition, which might be used to replace CNSL-based friction dust in friction composites by addressing the issues raised in this work.</jats:p> </jats:sec>

Topics

• surface
• polymer
• composite
• copper
• lignin
• size-exclusion chromatography