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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Klein, Thomas
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (28/28 displayed)
- 2024Investigation of complex single-walled intersecting structures fabricated by wire-arc directed energy depositioncitations
- 2024Residual Stresses in a Wire and Arc-Directed Energy-Deposited Al–6Cu–Mn (ER2319) Alloy Determined by Energy-Dispersive High-Energy X-ray Diffractioncitations
- 2024Demonstration of the Fabrication of a Large-Scale Aluminum Structure by Wire-Arc Directed Energy Deposition Using a Novel Aluminum Alloycitations
- 2024Novel Magnesium Nanocomposite for Wire-Arc Directed Energy Deposition
- 2024Novel Magnesium Nanocomposite for Wire-Arc Directed Energy Deposition
- 2024Physical Simulation of microstructures generated by wire-arc directed energy deposition
- 2023Effect of wire-arc directed energy deposition on the microstructural formation and age-hardening response of the Mg-9Al-1Zn (AZ91) alloycitations
- 2023Wire arc additive manufacturing of light metals: From experimental investigation to numerical process simulation and microstructural modelingcitations
- 2023Effects on Microstructure and Mechanical Properties of the Addition of Co, Cr, and Fe to the Eutectoid System Ti-6.5Cu
- 2023Effects of Fe and Al additions on the eutectoid transformation and its transformation products in Ti-5.9(wt.%)Cu
- 2023High-temperature microstructure evolution of an advanced intermetallic nano-lamellar γ-TiAl-based alloy and associated diffusion processescitations
- 2023High-temperature microstructure evolution of an advanced intermetallic nano-lamellar γ-TiAl-based alloy and associated diffusion processescitations
- 2023Titanium MMCs With Enhanced Specific Young’s Modulus via Powder Hot Extrusion
- 2023Microstructure and Mechanical Properties of an Advanced Ag-Microalloyed Aluminum Crossover Alloy Tailored for Wire-Arc Directed Energy Depositioncitations
- 2022Quench rate sensitivity of age-hardenable Al-Zn-Mg-Cu alloys with respect to the Zn/Mg ratio: An in situ SAXS and HEXRD studycitations
- 2022Characterisation of structural modifications on cold-formed AA2024 substrates by wire arc additive manufacturingcitations
- 2022Quench rate sensitivity of age-hardenable Al-Zn-Mg-Cu alloys with respect to the Zn/Mg ratiocitations
- 2022Drahtbasierte additive Fertigung der Luftfahrtlegierung AA2024
- 2021Microstructure evolution induced by the intrinsic heat treatment occurring during wire-arc additive manufacturing of an Al-Mg-Zn-Cu crossover alloycitations
- 2020High-temperature phenomena in an advanced intermetallic nano-lamellar γ-TiAl-based alloy. Part Icitations
- 2020An Advanced TiAl Alloy for High-Performance Racing Applicationscitations
- 2019The creep behavior of a fully lamellar γ-TiAl based alloycitations
- 2019In situ and atomic-scale investigations of the early stages of γ precipitate growth in a supersaturated intermetallic Ti-44Al-7Mo (at.%) solid solutioncitations
- 2019Formation of "carbide-free zones" resulting from the interplay of C redistribution and carbide precipitation during bainitic transformationcitations
- 2018Intermetallicscitations
- 2016Advancement of Compositional and Microstructural Design of Intermetallic γ-TiAl Based Alloys Determined by Atom Probe Tomographycitations
- 2015Carbon distribution in multi-phase γ-TiAl based alloys and its influence on mechanical properties and phase formationcitations
- 2014Distribution of alloying elements within the constituent phases of a C-containing gamma-TiAl based alloy studied by atom probe tomographycitations
Places of action
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article
Demonstration of the Fabrication of a Large-Scale Aluminum Structure by Wire-Arc Directed Energy Deposition Using a Novel Aluminum Alloy
Abstract
The manufacturing of parts with medium complexity using wire-arc directed energy deposition (waDED) gets constantly improved by the development of tailored alloys and improvements in the generation of welding paths. In this study, both aspects are considered by proposing a novel aluminum alloy based on Al-Mg-Zn, which is then used for the waDED manufacturing of a car rim. The alloy was characterized in small-scale samples, in which no hot cracks and only a few gas porosities were found. In addition, the high quality of the alloy was verified by tensile tests of the heat-treated samples. The determined yield strength was >365 MPa, the ultimate tensile strength was >450 MPa, and the fracture strain was at least 3.9%. To put the new alloy to use, a standard aluminum car rim model was modified for the needs of waDED. Difficulties due to the steep overhang of the outer ring in the intersecting area with the spokes could be resolved by utilizing and adapting the collision avoidance of the path generation tool in the critical area. The optimization of the welding paths was simplified by first planning the paths using a section of the rim model. The rim geometry was manufactured successfully, and valuable findings regarding the waDED process of parts with medium complexity could be derived.