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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Djambazov, Georgi
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (17/17 displayed)
- 2023A study of the complex dynamics of dendrite solidification coupled to structural mechanicscitations
- 2021Enhancement of mechanical properties of pure aluminium through contactless melt sonicating treatmentcitations
- 2020Acoustic resonance for contactless ultrasonic cavitation in alloy meltscitations
- 2020Progress in the development of a contactless ultrasonic processing route for alloy grain refinementcitations
- 2020Contactless ultrasonic treatment in direct chill casting
- 2019The contactless electromagnetic sonotrodecitations
- 2019Contactless ultrasonic cavitation in alloy meltscitations
- 2016Multiple timescale modelling of particle suspensions in metal melts subjected to external forces
- 2015Contactless ultrasound generation in a cruciblecitations
- 2013A multiscale 3D model of the Vacuum Arc remelting processcitations
- 2012A multi-scale 3D model of the vacuum arc remelting processcitations
- 2009Vacuum arc remelting time dependent modelling
- 2009Effect of varying electromagnetic field on the VAR process
- 2008Vacuum arc remelting time dependent modelling
- 2006Experimental and numerical study of the cold crucible melting processcitations
- 2005Maximising heat transfer efficiency in the cold crucible induction melting process
- 2004Numerical simulation of vacuum dezincing of lead alloy
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article
Progress in the development of a contactless ultrasonic processing route for alloy grain refinement
Abstract
A high frequency tuned electromagnetic (EM) induction coil can be used to induce ultrasonic pressure waves leading to gas cavitation in alloy melts. This is a useful ‘contactless’ approach compared to the usual immersed sonotrode technique. One then expects the same benefits obtained in the traditional ultrasonic treatment (UST) of melts, such as degassing, microstructure refinement and dispersion of particles. However, such an approach avoids melt contamination due to probe erosion prevalent in immersed sonotrodes and it has the potential to be used on higher temperature and reactive alloys. Induction stirring due to the Lorentz force produced by the coil is an added benefit, allowing for the treatment of large melt volumes, a current limitation of UST systems. At ultrasonic frequencies (> 20 kHz), due to the ‘skin effect’ electromagnetic forces vibrate just a thin volume by the surface of the metal facing the induction source. These vibrations are transmitted as acoustic pressure waves into the bulk and to achieve sufficient fluctuation amplitudes for cavitation, acoustic resonance is sought by carefully adjusting the generator frequency. This is akin to the tuning of a musical instrument, where the geometry and sound properties of the metal, crucible and surrounding structure play an important part. In terms of modelling, this is a multi-physics system, since fluid flow with heat transfer and phase change are coupled to electromagnetic and acoustic fields. The various models used and their coupling are explained in this paper, together with the various complications arising by the physics of cavitation. Experimental validation is obtained on a prototype rig featuring a conical induction coil inserted into the melting crucible containing the various alloys being examined. When resonance is reached, measurements demonstrate strong stirring, evidence of cavitation and finally grain refinement.