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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Gipperich, Marius
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (15/15 displayed)
- 2023Untersuchung eines Zweistrahlprozesses als Ansatz zur Prozessstabilitätserhöhung des drahtbasierten Laserauftragschweißens
- 2023Influence of nanoparticles on melting and solidification during a Directed Energy Deposition process analysed by simulationcitations
- 2023Untersuchung eines Zweistrahlprozesses als Ansatz zur Prozessstabilitätserhöhung des drahtbasierten Laserauftragschweißens ; Investigation of a dual-beam process as an approach to increase process stability in wire-based laser metal deposition
- 2022Inline Optical Coherence Tomography for Multidirectional Process Monitoring in a Coaxial LMD-w Processcitations
- 2022Express Wire Coil Cladding as an Advanced Technology to Accelerate Additive Manufacturing and Coatingcitations
- 2022Express Wire Coil Cladding as an Advanced Technology to Accelerate Additive Manufacturing and Coatingcitations
- 2022Process stabilization through pulsed laser-induced melt pool shaping in dual-beam LMDcitations
- 2021Development of a CAM-based additive laser cladding process for adaptive manufacturing of multi-material systems for high-performance components
- 2021Development of a CAM-based additive laser cladding process for adaptive manufacturing of multi-material systems for high-performance components
- 2021Development of a CAM-based additive laser cladding process for adaptive manufacturing of multi-material systems for high-performance components
- 2021Reflectometry-based investigation of temperature fields during dual-beam Laser Metal Depositioncitations
- 2021Express Wire Coil Cladding (EW2C) as an Advanced Technology to Accelerate Additive Manufacturing and Coatingcitations
- 2020Tailored melt pool shape by dual laser beam LMD-w process
- 2020Tailored melt pool shape and temperature distribution by a dual laser beam LMD-w process
- 2020Pulsed Laser Influence on Temperature Distribution during Dual Beam Laser Metal Depositioncitations
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article
Influence of nanoparticles on melting and solidification during a Directed Energy Deposition process analysed by simulation
Abstract
Additive Manufacturing is a strategic tool for industrial applications. When large size structural parts are targeted, high deposition rates are important and Directed Energy Deposition (DED) is a preferred technique. A metal wire is melted by laser light and deposit on a substrate or already solidified material. Due to the small size of the melting zone, a detailed experimental analysis of the process is very difficult and simulation is an important tool to understand the manufacturing process and the influence of process and material parameter. Here the influence of the nanocomposite reinforcement on the deposition process are investigated by simulation single line tracks. A three-phase melting and solidification simulation methodology has been used to investigate the melting and solidification during DED printing of single line tracks of different wire materials. The approach uses the finite-volume method and arbitrary polyhedral control volumes to solve the governing equations. Heating of the wire by laser light is tackled using a volumetric heat source describing the specific absorption of the laser power by the metal wire. The influence of melting and solidification on the initially uniform nanocomposite distribution during the printing process is simulated using a Lagrangian approach. Firstly, simulations for steel ST 52-3 (1.0570) were performed for different process parameter settings and compared to experimental results of deposition width, height and form to validate the simulation approach. The method is then applied to Ti6Al4V wires with and without nanocomposites added to the wire material. Adding nanocomposites changes the melting and solidification behaviour of the wire materials. The influence of these changes of the material properties on the deposition process under different process conditions is analysed by simulation.