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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Newman, Stephen T.
University of Bath
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (28/28 displayed)
- 2023The state-of-the-art of wire arc directed energy deposition (WA-DED) as an additive manufacturing process for large metallic component manufacturecitations
- 2021Future research directions in the machining of Inconel 718citations
- 2021Effects of in-process LN2 cooling on the microstructure and mechanical properties of Type 316L stainless steel produced by wire arc directed energy depositioncitations
- 2019Cryogenic drilling of carbon fibre reinforced plastic with tool consideration
- 2019Hybrid cryogenic MQL for improving tool life in machining of Ti-6Al-4V titanium alloycitations
- 2019Characterisation of austenitic 316LSi stainless steel produced by wire arc additive manufacturing with interlayer cooling
- 2018Hybrid cooling and lubricating technology for CNC milling of Inconel 718 nickel alloycitations
- 2018Invited Review Article: Strategies and Processes for High Quality Wire Arc Additive Manufacturingcitations
- 2016Comparative investigation on using cryogenic machining in CNC milling of Ti-6Al-4V titanium alloycitations
- 2016Cryogenic High Speed Machining of Cobalt Chromium Alloycitations
- 2016Optimal cutting conditions towards sustainable machining when slot milling aluminium alloycitations
- 2016Hybrid additive and subtractive machine tools - research and industrial developmentscitations
- 2016Investigation of the effects of cryogenic machining on surface integrity in CNC end milling of Ti-6Al-4V titanium alloycitations
- 2015Influence of cutting environments on surface integrity and power consumption of austenitic stainless steelcitations
- 2015Image Processing for Quantification of Machining Induced Changes in Subsurface Microstructure
- 2015Investigation of Cutting Parameters in Sustainable Cryogenic End Milling
- 2014Effect of machining environment on surface topography of 6082 T6 aluminium
- 2013A surface roughness and power consumption analysis when slot milling austenitic stainless steel in a dry cutting environmentcitations
- 2013A Surface Roughness and Power Consumption Analysis When Slot Milling Austenitic Stainless Steel in a Dry Cutting Environmentcitations
- 2013State-of-the-art cryogenic machining and processingcitations
- 2012Evaluation of Cryogenic CNC Milling of Ti-6Al-4V Titanium Alloy
- 2012Cryogenic Machining of Carbon Fibre
- 2012An initial study of the effect of using liquid nitrogen coolant on the surface roughness of inconel 718 nickel-based alloy in CNC millingcitations
- 2012Study of Cryogenics in CNC Milling of Metal Alloys
- 2012Study of the effects of cryogenic machining on the machinability of Ti-6Al-4V titanium alloy
- 2012Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluidscitations
- 2011Adiabatic shear band formation as a result of cryogenic CNC machining of elastomerscitations
- 2010The formation of adiabatic shear bands as a result of cryogenic CNC machining of elastomerscitations
Places of action
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article
Comparative investigation on using cryogenic machining in CNC milling of Ti-6Al-4V titanium alloy
Abstract
Ti-6Al-4V titanium alloy is one of the most important materials in industry, 80% of which is used in aerospace industry. Titanium alloys are also notoriously difficult-to-machine materials owing to their unique material properties imposing a major bottleneck in manufacturing systems. Cryogenic cooling has been acknowledged as an alternative technique in machining to improve the machinability of different materials. Although milling is considered to be the major machining operation for the manufacture of titanium components in aerospace industries, studies in cryogenic machining of titanium alloys are predominantly concentrated on turning operations. To address this gap, this article provides an investigation on the viability of cryogenic cooling in CNC end-milling of aerospace-grade Ti-6Al-4V alloy using liquid nitrogen in comparison with traditional machining environments. A series of machining experiments were conducted and surface roughness, tool life, power consumption, and specific machining energy were investigated for cryogenic milling as opposed to conventional dry and flood cooling. Analysis revealed that cryogenic machining using liquid nitrogen has the potential to significantly improve the machinability of Ti-6Al-4V alloy in CNC end-milling using solid carbide cutting tools and result in a paradigm shift in machining of titanium products. The analysis demonstrated that cryogenic cooling has resulted in almost three times increased tool life and the surface roughness was reduced by 40% in comparison with flood cooling.