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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Poll, Gerhard
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (41/41 displayed)
- 2024Evaluating the Tribological Behaviour in Cutting Operations Using a Modified Ball-on-Disc Open Tribotester
- 2024Optimizing Stainless Steel Bearings: Enhancement of Stainless Steel Bearing Fatigue Life by Low-Temperature Forming
- 2024A Review on Sensor‐Integrating Machine Elementscitations
- 2023Wear of Tailored Forming Steelscitations
- 2023Wear Development in Oscillating Rolling Element Bearingscitations
- 2023Tribological Effects of Metalworking Fluids in Cutting Processescitations
- 2023Process strategies for milling of dimples on tapered roller bearingscitations
- 2023On the Elastohydrodynamic Film-Forming Properties of Metalworking Fluids and Oil-in-Water Emulsionscitations
- 2022Influence of Metal Working Fluids in Cutting Processescitations
- 2022Investigations on Additively Manufactured Stainless Bearingscitations
- 2022Investigations on the Specifics of Laser Power Modulation in Laser Beam Welding of Round Barscitations
- 2022Functionality Investigations of Dry-Lubricated Molybdenum Trioxide Cylindrical Roller Thrust Bearings
- 2022Functionality Investigations of Dry-Lubricated Molybdenum Trioxide Cylindrical Roller Thrust Bearingscitations
- 2022Reibkoeffizientenermittlung in der Zerspanung auf Basis von Hochgeschwindigkeitsaufnahmencitations
- 2021Validation of a solvent-based process for the smoothing of additively manufactured 3D models of nasal cavities
- 2021Influence of degree of deformation on welding pore reduction in high-carbon steelscitations
- 2021Influence of process-related heat accumulation of laser beam welded 1.7035 round bars on weld pool shape and weld defectscitations
- 2020Numerical investigations regarding a novel process chain for the production of a hybrid bearing bushingcitations
- 2020Numerical simulation and experimental validation of the cladding material distribution of hybrid semi-finished products produced by deposition welding and cross-wedge rollingcitations
- 2020Simulation assisted process chain design for the manufacturing of bulk hybrid shafts with tailored propertiescitations
- 2020Production-related surface and subsurface properties and fatigue life of hybrid roller bearing componentscitations
- 2020Investigations on graphene platelets as dry lubricant and as grease additive for sliding contacts and rolling bearing application
- 2020Ultrasonic Evaluation of Tailored Forming Componentscitations
- 2020Investigations on tailored forming of aisi 52100 as rolling bearing racewaycitations
- 2020Energy-based modelling of adhesive wear in the mixed lubrication regimecitations
- 2020Manufacturing of Large-Diameter Rolling Element Bearings by Steel-Steel Multimaterial Systemscitations
- 2020Studies on the Influence of Residual Stresses on the Fatigue Life of Rolling Bearings in Dependence on the Production Processescitations
- 2020Characterization of molybdenum based coatings on 100Cr6 bearing steel surfacescitations
- 2019Simulation of a steel-aluminum composite material subjected to rolling contact fatigue
- 2019Simulation of a steel-aluminum composite material subjected to rolling contact fatigue
- 2019Micro- and nanotribological characterization of molybdenum oxide based coatings on 100CR6 bearing steel surfacescitations
- 2019Manufacturing and evaluation of multi-material axial-bearing washers by tailored forming
- 2019Investigations on Graphene Platelets as Dry Lubricant and as Grease Additive for Sliding Contacts and Rolling Bearing Application
- 2019Theoretical investigations on the fatigue behavior of a tailored forming steel-aluminium bearing componentcitations
- 2018Graphenbasierte Schmierung von Wälzlagern
- 2018Comparing the Influence of Residual Stresses in Bearing Fatigue Life at Line and Point Contact
- 2018Herstellungsprozess und Wälzfestigkeit von hybriden Hochleistungsbauteilencitations
- 2018Tribologische Untersuchungen zur Entstehung von White Etching Cracks (WECs)citations
- 2018Fatigue life calculation of load-adapted hybrid angular contact ball bearingscitations
- 2018Untersuchung von maßgeschneiderten Umformbauteilen als tribologisch belastete Maschinenelementecitations
- 2018Tribological study on tailored-formed axial bearing washerscitations
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document
Theoretical investigations on the fatigue behavior of a tailored forming steel-aluminium bearing component
Abstract
<p>Driven by the demand for resource efficiency, increased reliability, and a need for higher performance, rolling bearings offer optimisation potential with regard to component design and manufacturing processes due to their frequent use in mechanical engineering. Tailored forming technology enables mixed metal compounds to be functionalised in single components in order to partially meet the above-mentioned requirements better than conventional mono-material parts. For this purpose, a semi-finished aluminium-steel workpiece is first manufactured by co-extrusion, then formed subsequently, heat-treated, and finally machined. This hybrid product serves as a substitute for the outer ring of an angular contact ball bearing, providing optimised characteristics with regard to component weight and operational behavior by using locally adapted material properties. Here, the base material consists of aluminium, while the tribological loaded contact zone (ball - raceway) consists of a fatigue resistant steel. In order to estimate the application potential and possible limits of this technology, theoretical investigations on the fatigue behavior are presented in this paper. A finite element simulation solves the contact problem between rolling element and tailored forming component in order to determine the resulting component stresses due to an external load numerically. In post-processing, these stresses are inserted to a fatigue life model for rolling contacts according to Ioannides and Harris. It can be shown, that manufacturing parameters, which are particularly determined by the machining process, such as residual stress conditions and radius ratios in contact (osculation), determine the fatigue life of the hybrid component under optimal lubrication conditions. Furthermore, the ratio of steel to aluminium has a high sensitivity to the fatigue life, whereby, depending bearing load, a high strength coaxial layer with a height of 3 mm steel already possesses 90% the performance of a solid steel component.</p>