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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Jardon, Zoé
Vrije Universiteit Brussel
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (12/12 displayed)
- 2023Experimental evaluation of the metal powder particle flow on the melt pool during directed energy depositioncitations
- 2023Comparison and Analysis of Hyperspectral Temperature Data in Directed Energy Depositioncitations
- 2022Numerical and experimental study of a crack localisation system embedded in 3D printed smart metallic components
- 2022Powder-Gas Jet Velocity Characterization during Coaxial Directed Energy Deposition Processcitations
- 2021Prediction of build geometry for DED using supervised learning methods on simulated process monitoring datacitations
- 2021Structural health monitoring through surface acoustic wave inspection deployed on capillaries embedded in additively manufactured components
- 2021Process parameter study for enhancement of directed energy deposition powder efficiency based on single-track geometry evaluationcitations
- 2021Production Assessment of Hybrid Directed Energy Deposition Manufactured Sample with Integrated Effective Structural Health Monitoring channel (eSHM)citations
- 2020Offline powder-gas nozzle jet characterization for coaxial laser-based Directed Energy Depositioncitations
- 2019On the Influence of Capillary-Based Structural Health Monitoring on Fatigue Crack Initiation and Propagation in Straight Lugscitations
- 2018Effective Structural Health Monitoring through the Monitoring of Pressurized Capillaries in Additive Manufactured Materials
- 2017Proof of Concept of Integrated Load Measurement in 3D Printed Structurescitations
Places of action
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document
Offline powder-gas nozzle jet characterization for coaxial laser-based Directed Energy Deposition
Abstract
One of the major challenges faced by laser-based Directed Energy Deposition (DED) is the process efficiency. This efficiency is significantly affected by the percentage of blown powder that effectively reaches the spherical metal melt pool. Increasing the powder efficiency would allow to reduce the overall costs of the DED process and consequently reduce the printed part cost. The present work focuses on the experimental characterization of the powder-gas jet in terms of powder stream shape, stand-off distance and powder-jet focus diameter by using 3 different high speed image-based approaches. The powder jet parameters are linked to the blown powder settings (carrier gas, shielding gas, powder feed rate, particle diameter) and optimized to minimize the powder waste. The different approaches give equivalent results and the reduction of the particle diameter turns out to be the most relevant parameter to decrease the powder-jet focus diameter and therefore increase the powder efficiency.