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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Bönisch, Matthias
KU Leuven
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (9/9 displayed)
- 2024Tailoring microstructure and mechanical properties of an LPBF-processed beta Ti-Nb alloy through post-heat treatmentscitations
- 2023Achieving exceptional wear resistance in a crack-free high-carbon tool steel fabricated by laser powder bed fusion without pre-heatingcitations
- 2023Formation of L1$_0$ Ordering in FeNi by Mechanical Alloying and Field-Assisted Heat Treatment: Synchrotron XRD Studiescitations
- 2023Tension-compression asymmetry of metastable austenitic stainless steel studied by in-situ high-energy X-ray diffractioncitations
- 2021Towards a dislocation-based model for strain path effects in bainitic pipeline steelscitations
- 2020Unravelling Anisotropy Evolution during Spiral Pipe Forming: a Multiscale Approachcitations
- 2016Structural properties, deformation behavior and thermal stability of martensitic Ti-Nb alloys
- 2013Production of porous β-Type Ti–40Nb alloy for biomedical applications: Comparison of selective laser melting and hot pressingcitations
- 2013Thermal stability and phase transformations of martensitic Ti-Nb alloyscitations
Places of action
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article
Achieving exceptional wear resistance in a crack-free high-carbon tool steel fabricated by laser powder bed fusion without pre-heating
Abstract
Laser powder bed fusion (LPBF) for the fabrication of dense components used for tooling applications, is highly challenging. Residual stresses, which evolve in the additively manufactured part, are inherent to LPBF processing. An additional stress contribution in high-carbon steels arises from the austenite-to- martensite phase transformation, which may eventually lead to cracking or even delamination. As an alternative to pre-heating the base plate, which is not striven by industry, lowering the martensite con- tent which forms in the part, is essential for the fabrication of dense parts by LPBF of high-carbon tool steels which are then adapted to LPBF. In this study, a successful strategy demonstrates the process- ing of the Fe85Cr4Mo1V1W8C1 (wt%) high-carbon steel by LPBF into dense parts (99.8%). The hierarchi- cal microstructure consists of austenitic and martensitic grains separated by elemental segregations in which nanoscopic carbide particles form a network. A high density of microsegregation was observed at the molten pool boundary ultimately forming a superstructure. The LPBF-fabricated steel shows a yield strength, ultimate compressive stress, and total strain of 1210 MPa, 3556 MPa, and 27.4%, respectively. The mechanical and wear performance is rated against the industrially employed and highly wear-resistant 1.2379 tool steel taken as the reference. Despite its lower macro-hardness, the LPBF steel (58.6 HRC, 0.0061 mm$^3$ Nm$^{–1}$ ) shows a higher wear resistance than the reference steel (62.6 HRC, 0.0078 mm$^3$ Nm$^{–1}$ ). This behavior results from the wear-induced formation of martensite in a microscale thick layer directly at the worn surface, as it was proven via high-energy X-ray diffraction mapping.