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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Galloway, Alexander
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (33/33 displayed)
- 2024Exploring a novel chamfered tool design for short duration refill friction stir spot welds of high strength aluminiumcitations
- 2024Exploring the boundaries of refill friction stir spot welding: influence of short welding times on joint performancecitations
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2022Optimisation of friction stir welding parameters using the Taguchi technique for dissimilar joining of AA5083 to copper
- 2022Refill friction stir spot welding of AlSi10Mg alloy produced by laser powder bed fusion to wrought AA7075-T6 alloycitations
- 2022Prediction and validation of intermetallic compound formation during friction stir welding of AA6061 to commercially pure coppercitations
- 2022Influence of aluminium alloy grade on dissimilar friction stir welding of aluminium to AZ31B
- 2021The influence of cementite spheroidizing duration on the microstructure and sliding wear response of grey cast iron against AISI 4330
- 2021The influence of load on dry and tribocorrosive sliding of AISI 4330 and 15-5PH against cast ironcitations
- 2021Developing a novel manufacturing method to produce stiffened plate structurescitations
- 2020Effect of salinity on the corrosive wear behaviour of engineering steels in aqueous solutionscitations
- 2019Numerical optimisation of laser assisted friction stir welding of structural steelcitations
- 2018Advanced numerical modelling of friction stir welded low alloy steelcitations
- 2017The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic sprayingcitations
- 2017The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processingcitations
- 2017Enhanced erosion performance of cold spray co-deposited AISI316 MMCs modified by friction stir processingcitations
- 2017Influence of cutting parameters and tool wear on the surface integrity of cobalt-based Stellite 6 alloy when machined under a dry cutting environmentcitations
- 2016Lessons from HILDA
- 2016Microstructural evaluation of cold spray deposited WC with subsequent friction stir processingcitations
- 2016Residual stress generations in brazed tungsten dissimilar jointscitations
- 2016Evaluation of the synergistic erosion-corrosion behaviour of HVOF thermal spray coatings
- 2016Local heat generation and material flow in friction stir welding of mild steel assembliescitations
- 2016Cold gas dynamic spraying of metal matrix composite coatings with subsequent friction stir processing
- 2016Residual stress generation in tungsten-copper brazed joint using brazing alloycitations
- 2016Dissimilar friction stir welding of duplex stainless steel to low alloy structural steelcitations
- 2015Microstructural evaluation of cold spray deposited WC with subsequent friction stir processing
- 2015Fatigue assessment of friction stir welded DH36 steel
- 2015Numerical modelling techniques applicable for the prediction of residual stresses and distortion due to mild steel DH36 frictions stir welding
- 2015Recent developments in steel friction stir weldingcitations
- 2014Advances in friction stir welding of steel
- 2014Friction stir welding of steel for marine applications
- 2014A techno-economic evaluation of friction stir welding of DH36 steel
Places of action
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article
Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joining
Abstract
<p>Ultrasonic Joining (U-Joining) produces through-the-thickness reinforced (TTR) hybrid joints between thermoplastics and surface-structured metals. The joining parameters were previously optimized to join additively manufactured (AM) 316L stainless steel (316L SS) and 20% short-carbon-fiber-reinforced poly-ether-ether-ketone (PEEK-20CF) to maximize the joints' performance under quasi-static lap shear testing. However, further investigations on the joint's fracture mechanisms and cyclic loading performance are still lacking. Therefore, this study describes the stress distributions, assesses the fracture mechanisms and evaluates the fatigue life of AM 316L SS/PEEK-20CF hybrid joints. A finite element model was developed to clarify the joints' mechanical behavior, and their fatigue performance was assessed under cyclic tensile condition. The fatigue tests were performed at different percentages of the reached ultimate lap shear force (ULSF) and analyzed via two-parameter Weibull distribution and load-life curves for different reliability levels. The results showed that a fatigue life of 1 × 10<sup>6</sup> cycles could be reached when a load of 1.52 kN, or 42% of the ULSF, is applied, demonstrating the joints' high mechanical performance and potential for engineering applications. Joints reaching the one million cycles threshold were stopped at this mark and tested under quasi-static lap shear to assess their residual force. The results significantly decreased from 3.6 ± 0.3 kN to 2.4 ± 0.5 kN for ULSF and residual force, respectively. Fractography analyses identified polymer delamination, partial TTR pull-out, and interfacial/net-tension failure as the main fracture mechanisms. Polymer detachment in fatigue specimens indicated the influence of secondary bending at low load levels, explaining the reduced residual force.</p>