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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Carin, Muriel
Processes and Engineering in Mechanics and Materials
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (21/21 displayed)
- 2023A novel apparatus dedicated to the estimation of the thermal diffusivity of metals at high temperaturecitations
- 2023A novel hydraulic bulge test in hot forming conditionscitations
- 2022Conventional Meso-Scale and Time-Efficient Sub-Track-Scale Thermomechanical Model for Directed Energy Depositioncitations
- 2022Numerical modeling for large-scale parts fabricated by Directed Energy Depositioncitations
- 2018Design and development of an induction furnace to characterize molten metals at high temperatures
- 2018Investigation of the progressive hot die stamping of a complex boron steel part using numerical simulations and Gleeble testscitations
- 2014A model comparison to predict heat transfer during spot GTA weldingcitations
- 2014Influence of a pulsed laser regime on surface finish induced by thedirect metal deposition process on a Ti64 alloycitations
- 2013A model comparison to predict heat transfer during spot GTA weldingcitations
- 2013A model comparison to predict heat transfer during spot GTA weldingcitations
- 2012Influence of various process conditions on surface finishes induced by the direct metal deposition laser technique on a Ti-6Al-4V alloycitations
- 2012Surface Finish Issues after Direct Metal Deposition
- 2012Influence of various process conditions on surface finishes induced by the direct metal deposition laser technique on a Ti–6Al–4V alloycitations
- 20122D longitudinal modeling of heat transfer and fluid flow during multilayered
- 20122D longitudinal modeling of heat transfer and fluid flow during multilayered
- 20113D heat transfer model of hybrid laser Nd : Yag-MAG welding of a S355 steel and experimental validationcitations
- 20113D heat transfer model of hybrid laser Nd : Yag-MAG welding of a S355 steel and experimental validationcitations
- 2011Analysis of hybrid Nd:Yag laser-MAG arc welding processes.citations
- 2011Analysis of hybrid Nd:Yag laser-MAG arc welding processes.citations
- 2011Estimation of a source term in a quasi steady two-dimensional heat transfer problem: application to an electron beam weldingcitations
- 2006Thermo-mechanical modelling for the opening of electron-beam welded jointscitations
Places of action
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article
Influence of various process conditions on surface finishes induced by the direct metal deposition laser technique on a Ti-6Al-4V alloy
Abstract
The direct metal deposition (DMD) with laser is a free-form metal deposition process for manufacturing dense pieces, which allows generating a prototype or small series of near net-shape structures. One of the most critical issues is that produced pieces have a deleterious surface finish which systematically requires post machining steps. This problem has never been fully addressed before. The present work describes investigations on the DMD process, using an Yb-YAG disk laser, and a widely used titanium alloy (Ti-6Al-4V) to understand the influence of the main process parameters on the surface finish quality. The focus of our work was: (1) to understand the physical mechanisms responsible for deleterious surface finishes, (2) to propose different experimental solutions for improving surface finish. In order to understand the physical mechanisms responsible for deleterious surface finishes, we have carried out: (1) a precise characterization of the laser beam and the powder stream; (2) a large number of multi-layered walls using different process parameters (P(W), V(m/min), Dm (g/min), Gaussian or uniform beam distribution); (3) a real time fast camera analysis of melt pool dynamics and melt-pool - powder stream coupling; (4) a characterization of wall morphologies versus process parameters using 2D and 3D profilometry. The results confirm that surface degradation depends on two distinct aspects: the sticking of nonmelted or partially melted particles on the free surfaces, and the formation of menisci with more or less pronounced curvature radii. Among other aspects, a reduction of layer thickness and an increase of melt-pool volumes to favor re-melting processes are shown to have a beneficial effect on roughness parameters. Last, a simple analytical model was proposed to correlate melt-pool geometries to resulting surface finishes.