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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Sarhadi, Ali
Technical University of Denmark
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (12/12 displayed)
- 2024Bayesian optimization-based prediction of the thermal properties from fatigue test IR imaging of composite couponscitations
- 2024In-situ and adhesive repair of continuous fiber composites using 3D printingcitations
- 2024Coupled heat transfer–crystallization analysis in continuous carbon fiber-reinforced thermoplastic composites 3D printing: simulation and experimental validation
- 2024Microstructural Evolution During Welding of High Si Solution-Strengthened Ferritic Ductile Cast Iron Using Different Filler Metalscitations
- 2024An experimentally validated thermomechanical model for a parametric study on reducing residual stress in cast iron repair welding
- 2023Understanding the challenges during repair welding of EN GJS-500-14 spheroidal cast iron for wind industry
- 2023Thermomechanical modeling and experimental study of a multi-layer cast iron repair welding for weld-induced crack predictioncitations
- 2022Thermographic data analytics-based damage characterization in a large-scale composite structure under cyclic loadingcitations
- 2018Optimal design of galvanic corrosion protection systems for offshore wind turbine support structurescitations
- 2015Three-Dimensional Modeling of Glass Lens Moldingcitations
- 2015Optimization of the Mechanical and Electrical Performance of a Thermoelectric Modulecitations
- 2014Evaluation of the viscoelastic behaviour and glass/mould interface friction coefficient in the wafer based precision glass mouldingcitations
Places of action
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article
Thermomechanical modeling and experimental study of a multi-layer cast iron repair welding for weld-induced crack prediction
Abstract
Large-scale components such as hubs in wind turbines are often made of cast iron to minimize the production costs. One of the common challenges in the casting process of such large-scale components is manufacturing defects. However, repair welding will induce residual stress which can initiate cracks in the repaired structure, especially since cast iron is not as tough as steel. The current study addresses developing a thermo-mechanical model of the cast iron repair weld validated with experiments to predict thermal and residual stresses and to identify critical locations for crack initiation. A thermo-mechanical weld model is developed, and the predicted temperature and residual stress distribution are validated against experimental data. Two repair weld experiments, one manual and one automated are carried out and are simulated using the developed thermo-mechanical model. The regions with maximum principal residual stresses are calculated by the thermo-mechanical model and the maximum principal stress method is used to predict the location and direction of the developed cracks in the repair weld. A comparison with the repair weld experiments shows good correlation with the observed cracks in the welded specimens. The outcome of this research provides a basis for repair weld optimization of large-scale cast iron components in order to reduce the carbon footprint caused by their reproduction.