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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Bay, Niels Oluf
Technical University of Denmark
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (41/41 displayed)
- 2023Review on Development and Testing of New Tribology Systems for Sheet Metal Formingcitations
- 2023International round robin test of environmentally benign lubricants for cold forgingcitations
- 2023The influence of hydrostatic pressure build-up on asperity flattening under bulk plastic deformationcitations
- 2022The influence of strain hardening and surface flank angles on asperity flattening under subsurface deformation at low normal pressurescitations
- 2021Tool design
- 2021Cross-wire welding analyzed by experiments and simulationscitations
- 2020Resistance sintering of NdFeBCo permanent magnets and analysis of their propertiescitations
- 2019On the Process and Product Fingerprints for Electro Sinter Forging (ESF)citations
- 2019Process investigation and mechanical properties of electro sinter forged (ESF) titanium discscitations
- 2019Revisiting Veerman’s interpolation method
- 2019Effects of DLC/TiAlN-coated die on friction and wear in sheet-metal forming under dry and oil-lubricated conditions: Experimental and numerical studiescitations
- 2018A Study on DLC Tool Coating for Deep Drawing and Ironing of Stainless Steelcitations
- 2018A Systematic Approach to Analyse Critical Tribological Parameters in an Industrial Case Study of Progressive Die Sequence Production
- 2018Process parameter influence on Electro-sinter-forging (ESF) of titanium discs
- 2018A simple model linking surface roughness with friction coefficient and manufacturing cost
- 2017Electro sinter forging of titanium disks
- 2017Electro sinter forging of titanium disks
- 2017Acoustic emission monitoring of the bending under tension test
- 2017Pre-treatment of Biomass By Rolling - A Combined Experimental and Numerical Analysis
- 2016Bonding mechanisms in spot welded three layer combinations
- 2016Bonding mechanisms in spot welded three layer combinations
- 2016General Friction Model Extended by the Effect of Strain Hardening
- 2015Anisotropy and fracture modes I and III in a flange test specimen
- 2015Influence of surface pretreatment in resistance spot welding of aluminum AA1050citations
- 2015Numerical methods in simulation of resistance welding
- 2015Weld nugget formation in resistance spot welding of new lightweight sandwich materialcitations
- 2015Weld nugget formation in resistance spot welding of new lightweight sandwich materialcitations
- 2015Improving resistance welding of aluminum sheets by addition of metal powdercitations
- 20153D numerical simulation of projection welding of square nuts to sheetscitations
- 2014Physical modeling and numerical simulation of V-die forging ingot with central voidcitations
- 2014Experimental and simulated strength of spot welds
- 2014Numerical and experimental analysis of resistance projection welding of square nuts to sheetscitations
- 2014Three-dimensional simulations of resistance spot weldingcitations
- 2012Benchmarking of direct and indirect friction tests in micro formingcitations
- 2012Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding
- 2011Mechanical Contact Experiments and Simulations
- 2011Three-Sheet Spot Welding of Advanced High-Strength Steels
- 2010Strategic surface topographies for enhanced lubrication in sheet forming of stainless steelcitations
- 2008Microstructure and Hardness Distribution of Resistance Welded Advanced High Strength Steels
- 2004Development of strategic surface topographies for lubrication in sheet forming of stainless steel
- 2000Cold Forging of Stainless Steel with FeCl3 based lubricants
Places of action
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article
Cross-wire welding analyzed by experiments and simulations
Abstract
Resistance welding of crossed wires, e.g. used in the electronics industry or in fabrication of wire meshes, is analyzed by both experiments and numerical modeling using an electro-thermo-mechanical finite element formulation. Welding machine characteristics are discussed and the necessary requirements to the type of welding machine are concluded. Cross-wire welding of stainless steel, structural steel and aluminum are presented, and differences in the welding process and flash formation are discussed. It is shown that the joints are primarily due to solid-state bonding and local melting. The simulations compare well to the experiments at low weld settings, while remaining challenges for simulation of high weld settings are identified in terms of requirements to the mesh and detailed description of the machine follow up of the electrode force and movement.