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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Marcatto De Oliveira, Gean Henrique
Graz University of Technology
in Cooperation with on an Cooperation-Score of 37%
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Publications (5/5 displayed)
- 2024A method for manufacturing a mechanically strong and durable hybrid structure of polyethylene–hydroxyapatite composite and titanium alloycitations
- 2024Processing understanding, mechanical durability and hygrothermal stability of PC/AA6061 hybrid joints produced via injection overmoldingcitations
- 2023Fully additive manufacturing of PC/AlSi10Mg hybrid joints with surface structured substrate: a promissing approach for lightweight applications
- 2023On the fully additive manufacturing of PC/AlSi10Mg hybrid structurescitations
- 2022INJECTION OVERMOLDED POLYMER-METAL HYBRID STRUCTURES
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article
Processing understanding, mechanical durability and hygrothermal stability of PC/AA6061 hybrid joints produced via injection overmolding
Abstract
In the present study, single-lap joints of polycarbonate (PC) and laser-textured aluminum alloy AA6061 were manufactured by injection overmolding (IOM) and characterized in terms of the microstructure, quasi-static and long-term mechanical performance and hygrothermal stability. The injection overmolding parameters were optimized through design of experiments and analysis of variance, which showed that the parameters of barrel temperature, injection speed and holding pressure positively affected the ultimate lap-shear force (ULSF). PC/AA6061 injection overmolded hybrid joints exhibited outstanding joining strength of 7.2 ± 0.5 MPa. Under fatigue cyclic loading, hybrid joints produced with optimized IOM processing conditions showed a fatigue life of 35 % ULSF at 106 cycles, demonstrating excellent mechanical durability. Moreover, PC/AA6061 injection overmolded hybrid joints showed good hygrothermal stability, with no significant variations in joining strength after aging in water at 80 °C for 30 days.