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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Galloway, Alexander
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (33/33 displayed)
- 2024Exploring a novel chamfered tool design for short duration refill friction stir spot welds of high strength aluminiumcitations
- 2024Exploring the boundaries of refill friction stir spot welding: influence of short welding times on joint performancecitations
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2022Optimisation of friction stir welding parameters using the Taguchi technique for dissimilar joining of AA5083 to copper
- 2022Refill friction stir spot welding of AlSi10Mg alloy produced by laser powder bed fusion to wrought AA7075-T6 alloycitations
- 2022Prediction and validation of intermetallic compound formation during friction stir welding of AA6061 to commercially pure coppercitations
- 2022Influence of aluminium alloy grade on dissimilar friction stir welding of aluminium to AZ31B
- 2021The influence of cementite spheroidizing duration on the microstructure and sliding wear response of grey cast iron against AISI 4330
- 2021The influence of load on dry and tribocorrosive sliding of AISI 4330 and 15-5PH against cast ironcitations
- 2021Developing a novel manufacturing method to produce stiffened plate structurescitations
- 2020Effect of salinity on the corrosive wear behaviour of engineering steels in aqueous solutionscitations
- 2019Numerical optimisation of laser assisted friction stir welding of structural steelcitations
- 2018Advanced numerical modelling of friction stir welded low alloy steelcitations
- 2017The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic sprayingcitations
- 2017The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processingcitations
- 2017Enhanced erosion performance of cold spray co-deposited AISI316 MMCs modified by friction stir processingcitations
- 2017Influence of cutting parameters and tool wear on the surface integrity of cobalt-based Stellite 6 alloy when machined under a dry cutting environmentcitations
- 2016Lessons from HILDA
- 2016Microstructural evaluation of cold spray deposited WC with subsequent friction stir processingcitations
- 2016Residual stress generations in brazed tungsten dissimilar jointscitations
- 2016Evaluation of the synergistic erosion-corrosion behaviour of HVOF thermal spray coatings
- 2016Local heat generation and material flow in friction stir welding of mild steel assembliescitations
- 2016Cold gas dynamic spraying of metal matrix composite coatings with subsequent friction stir processing
- 2016Residual stress generation in tungsten-copper brazed joint using brazing alloycitations
- 2016Dissimilar friction stir welding of duplex stainless steel to low alloy structural steelcitations
- 2015Microstructural evaluation of cold spray deposited WC with subsequent friction stir processing
- 2015Fatigue assessment of friction stir welded DH36 steel
- 2015Numerical modelling techniques applicable for the prediction of residual stresses and distortion due to mild steel DH36 frictions stir welding
- 2015Recent developments in steel friction stir weldingcitations
- 2014Advances in friction stir welding of steel
- 2014Friction stir welding of steel for marine applications
- 2014A techno-economic evaluation of friction stir welding of DH36 steel
Places of action
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article
The erosion performance of cold spray deposited metal matrix composite coatings with subsequent friction stir processing
Abstract
This study forms an initial investigation into the development of SprayStir, an innovative processing technique for generating erosion resistant surface layers on a chosen substrate material. Tungsten carbide – cobalt chromium, chromium carbide – nickel chromium and aluminium oxide coatings were successfully cold spray deposited on AA5083 grade aluminium. In order to improve the deposition efficiency of the cold spray process, coatings were co-deposited with powdered AA5083 using a twin powder feed system that resulted in thick (>300 µm) composite coatings. The deposited coatings were subsequently friction stir processed to embed the particles in the substrate in order to generate a metal matrix composite (MMC) surface layer. The primary aim of this investigation was to examine the erosion performance of the SprayStirred surfaces and demonstrate the benefits of this novel process as a surface engineering technique. Volumetric analysis of the SprayStirred surfaces highlighted a drop of approx. 40% in the level of material loss when compared with the cold spray deposited coating prior to friction stir processing. Micro-hardness testing revealed that in the case of WC-CoCr reinforced coating, the hardness of the SprayStirred material exhibits an increase of approx. 540% over the unaltered substrate and 120% over the as-deposited composite coating. Microstructural examination demonstrated that the increase in the hardness of the MMC aligns with the improved dispersion of reinforcing particles throughout the aluminium matrix.