Materials Map

Discover the materials research landscape. Find experts, partners, networks.

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The Materials Map is an open tool for improving networking and interdisciplinary exchange within materials research. It enables cross-database search for cooperation and network partners and discovering of the research landscape.

The dashboard provides detailed information about the selected scientist, e.g. publications. The dashboard can be filtered and shows the relationship to co-authors in different diagrams. In addition, a link is provided to find contact information.

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Materials Map under construction

The Materials Map is still under development. In its current state, it is only based on one single data source and, thus, incomplete and contains duplicates. We are working on incorporating new open data sources like ORCID to improve the quality and the timeliness of our data. We will update Materials Map as soon as possible and kindly ask for your patience.

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Technical University of Denmark

in Cooperation with on an Cooperation-Score of 37%

Topics

Publications (8/8 displayed)

  • 2021On the role of the powder stream on the heat and fluid flow conditions during Directed Energy Deposition of maraging steel - Multiphysics modelling and experimental validation82citations
  • 2020Multi-metal additive manufacturing process chain for optical quality mold generation13citations
  • 2020Surface topography analysis of ball end milled tool steel surfaces5citations
  • 2018Additive Manufacturing of Mould Inserts with Mirror-like Surfaces7citations
  • 2018Comparison of selected processes for surface microstructuring of complex mould for an implanted device2citations
  • 2018Methodologies for characterization of smearing micro geometry on ball end milled tool steel surfacescitations
  • 2015Application of Functional Nano-Patterning to Polymer Medical Micro Implants4citations
  • 2015Application of Functional Nano-Patterning to Polymer Medical Micro Implants4citations

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Bissacco, Giuliano
7 / 28 shared
Jafarzadeh, Sina
1 / 6 shared
Hattel, Jh
1 / 160 shared
Bayat, Mohamad
1 / 23 shared
Tiedje, Ns
1 / 60 shared
Thorborg, Jesper
1 / 26 shared
Nadimpalli, Venkata Karthik
1 / 35 shared
Pedersen, David Bue
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Mohanty, Sankhya
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Bissacco, G.
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Hansen, Hans Nørgaard
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Tang, P. T.
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Tang, Peter Torben
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Zhang, Yang
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Ravn, Christian
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Mischkot, Michael
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Co-Authors (by relevance)

  • Bissacco, Giuliano
  • Jafarzadeh, Sina
  • Hattel, Jh
  • Bayat, Mohamad
  • Tiedje, Ns
  • Thorborg, Jesper
  • Nadimpalli, Venkata Karthik
  • Pedersen, David Bue
  • Mohanty, Sankhya
  • Bissacco, G.
  • Hansen, Hans Nørgaard
  • Tang, P. T.
  • Tang, Peter Torben
  • Zhang, Yang
  • Ravn, Christian
  • Mischkot, Michael
OrganizationsLocationPeople

article

On the role of the powder stream on the heat and fluid flow conditions during Directed Energy Deposition of maraging steel - Multiphysics modelling and experimental validation

  • Bissacco, Giuliano
  • Jafarzadeh, Sina
  • Hattel, Jh
  • Bayat, Mohamad
  • Tiedje, Ns
  • Thorborg, Jesper
  • Nadimpalli, Venkata Karthik
  • Biondani, Francesco Giuseppe
  • Pedersen, David Bue
Abstract

The Directed Energy Deposition (DED) process of metals, has a broad range of applications in several industrial sectors. Surface modification, component repairing, production of functionally graded materials and more importantly, manufacturing of complex geometries are major DED’s applications. In this work, a multi-physics numerical model of the DED process of maraging steel is developed to study the influence of the powder stream specifications on the melt pool’s thermal and fluid dynamics conditions. The model is developed based on the Finite Volume Method (FVM) framework using the commercial software package Flow-3D. Different physical phenomena e.g. solidification, evaporation, the Marangoni effect and the recoil pressure are included in the model. As a new feature, the powder particles’ dynamics are modeled using a Lagrangian framework and their impact on the melt pool conditions is taken into account as well. In-situ and ex-situ experiments are carried out using a thermal camera and optical microscopy. The predicted track morphology is in good agreement with the experimental measurements. Besides, the predicted melt pool evolution follows the same trend as observed with the online thermal camera. Furthermore, a parametric study is carried out to investigate the effect of the powder particles incoming velocity on the track morphology. It is shown that the height-to-width ratio of tracks increases while using higher powder velocities. Moreover, it is shown that by tripling the powder particles velocity, the height-to-width ratio increases by 104% and the wettability of the track decreases by 24%.

Topics
  • Deposition
  • impedance spectroscopy
  • morphology
  • surface
  • experiment
  • melt
  • steel
  • optical microscopy
  • evaporation
  • directed energy deposition
  • solidification