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| Naji, M. |
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| Motta, Antonella |
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| Aletan, Dirar |
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| Mohamed, Tarek |
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| Ertürk, Emre |
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| Taccardi, Nicola |
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| Kononenko, Denys |
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| Petrov, R. H. | Madrid |
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| Alshaaer, Mazen | Brussels |
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| Bih, L. |
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| Casati, R. |
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| Muller, Hermance |
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| Kočí, Jan | Prague |
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| Šuljagić, Marija |
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| Kalteremidou, Kalliopi-Artemi | Brussels |
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| Azam, Siraj |
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| Ospanova, Alyiya |
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| Blanpain, Bart |
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| Ali, M. A. |
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| Popa, V. |
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| Rančić, M. |
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| Ollier, Nadège |
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| Azevedo, Nuno Monteiro |
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| Landes, Michael |
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| Rignanese, Gian-Marco |
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Wrobel, Rafal
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Topics
Publications (9/9 displayed)
- 2024Influence of wall thickness on microstructure and mechanical properties of thin-walled 316L stainless steel produced by laser powder bed fusioncitations
- 2024Unsupervised quality monitoring of metal additive manufacturing using Bayesian adaptive resonance
- 2023Advancing efficiency and reliability in thermal analysis of laser powder-bed fusioncitations
- 2023Advancing efficiency and reliability in thermal analysis of laser powder-bed fusioncitations
- 2020Combining alloy and process modification for micro-crack mitigation in an additively manufactured Ni-base superalloycitations
- 2017A systematic experimental approach in deriving stator-winding heat transfercitations
- 2017Test Characterization of a High Performance Fault Tolerant Permanent Magnet Machinecitations
- 2016Multi-Physics Experimental Investigation into Stator-Housing Contact Interfacecitations
- 2016Experimentally calibrated thermal stator modelling of AC machines for short-duty transient operationcitations
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article
Combining alloy and process modification for micro-crack mitigation in an additively manufactured Ni-base superalloy
Abstract
he additive manufacturing (AM) of the γ` precipitation strengthened Ni-base superalloys still remains a challenge due to their susceptibility to micro-cracking. Post-processing, such as HIPing, has been shown to heal the micro-cracks but it remains desirable to prevent the micro-cracking from even occurring. Numerous studies highlighting potential mechanisms for micro-cracking exist but few solutions have been demonstrated. The intent of this study was to identify the micro-crack mechanisms and demonstrate how process and alloy modifications can reduce the micro-cracking. The micro-crack surfaces exhibit a dendritic appearance that is indicative of solidification cracking. Additionally, Gleeble experiments, simulating the L-PBF induced Heat Affected Zone (HAZ), were conducted below the γ` solvus temperature and reveal the existence of grain boundary liquation, indicative of liquation cracking. Two cracking mechanisms are thus coexisting during Laser Powder Bed Fusion (L-PBF) of CM247LC. Based on experimental evidence, reduction in the solidification interval of CM247LC was investigated as a candidate for micro-crack mitigation and a new alloy was developed. As Hf is found to have a significant influence on the freezing range of the alloy, a new CM247LC without Hf was produced and tested. The study also involved two separate and distinct processing conditions to highlight the importance of melt pool geometry on micro-crack density. Samples fabricated with the Hf-free CM247LC, CM247LC NHf, in combination with optimized processing conditions exhibit a reduction in crack density of 98 %. This study demonstrates the importance of both processing conditions and alloy chemistry on micro-cracking in L-PBF fabricated γ` hardening Ni-base superalloys.