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Naji, M. |
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Motta, Antonella |
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Aletan, Dirar |
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Mohamed, Tarek |
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Ertürk, Emre |
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Taccardi, Nicola |
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Kononenko, Denys |
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Petrov, R. H. | Madrid |
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Alshaaer, Mazen | Brussels |
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Bih, L. |
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Casati, R. |
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Muller, Hermance |
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Kočí, Jan | Prague |
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Šuljagić, Marija |
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Kalteremidou, Kalliopi-Artemi | Brussels |
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Azam, Siraj |
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Ospanova, Alyiya |
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Blanpain, Bart |
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Ali, M. A. |
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Popa, V. |
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Rančić, M. |
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Ollier, Nadège |
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Azevedo, Nuno Monteiro |
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Landes, Michael |
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Rignanese, Gian-Marco |
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Carvalho, W. S. De
Graz University of Technology
in Cooperation with on an Cooperation-Score of 37%
Topics
Publications (10/10 displayed)
- 2023Fatigue life assessment and fracture mechanisms of additively manufactured metal-fiber reinforced thermoplastic hybrid structures produced via ultrasonic joiningcitations
- 2023Statistical-based optimization of fused filament fabrication parameters for short-carbon-fiber-reinforced poly-ether-ether-ketone considering multiple loading conditionscitations
- 2023Ultrasonic Joining of Additively Manufactured Metal-Composite Hybrid Jointscitations
- 2023Joining of additively manufactured fiber-reinforced thermoplastic and metals by ultrasonic energy: Mechanical and corrosion behaviorcitations
- 2023On the fully additive manufacturing of PC/AlSi10Mg hybrid structurescitations
- 2022Ultrasonic joining of additively manufactured metal-polymer lightweight hybrid structures
- 2022On the feasibility of joining additively-manufactured 316L stainless steel and poly-ether-ether-ketone by ultrasonic energycitations
- 2021The Influence of Tool Wear on the Mechanical Performance of AA6061-T6 Refill Friction Stir Spot Weldscitations
- 2021On the feasibility of Ultrasonic Joining of 3D-printed PEEK to rolled AISI 304 stainless steel reinforced with cold metal transfer welded pins
- 2021Thermomechanical modeling of the metallic rivet in friction riveting of amorphous thermoplasticscitations
Places of action
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article
On the feasibility of joining additively-manufactured 316L stainless steel and poly-ether-ether-ketone by ultrasonic energy
Abstract
Ultrasonic Joining (U-Joining) process is a friction-based joining technique capable of producing through-the-thickness reinforced (TTR) hybrid joints between surface-structured metals and unreinforced or fiber-reinforced thermoplastics. Previously, the process feasibility has been demonstrated to join injection-molded Ti-6Al-4V and extruded unreinforced and laminated glass-fiber-reinforced polyetherimide structures, resulting in joints with improved out-of-plane strength and fatigue performance. However, there is an unexplored field concerning the joinability of additively manufactured (AM) metal and polymer parts via U-Joining. AM allows the production of structures with complex designs, but joining AM parts can represent a challenge as defects might appear along the process, such as delamination. In this work, the feasibility of joining laser powder bed fusion (LPBF) 316L stainless steel and fused filament fabricated (FFF) poly-ether-ether-ketone (PEEK) via U-Joining is demonstrated. Optical and scanning electron microscopy showed that TTRs were fully inserted into the polymer and that molten PEEK could flow around and penetrate metal surface cavities, thereby improving the macro- and micromechanical interlocking between the parts. Finally, quasi-static lap shear tests were performed, showing an improvement in the ultimate lap shear force up to 2.8 times (from 1.1 ± 0.2 kN to 3.2 ± 0.2 kN) and the displacement at break up to 2.1 times (from 0.7 ± 0.1 mm to 1.45 ± 0.2 mm) when compared to unreinforced (flat pinless) reference joints produced with the same energy input.